78 Sidecar Project

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  • DEEBS11
    XS-XJ Guru
    • Feb 2023
    • 1374
    • Connecticut

    #91
    Install the rotors. Use Locktite blue on the bolts and torque. Then re-balance the wheel. It balances out perfect with no weights needed. Lucky.

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    • DEEBS11
      XS-XJ Guru
      • Feb 2023
      • 1374
      • Connecticut

      #92
      Onto the calipers. Remove pistons (always fun) and clean aluminum oxide from here. Be VERY thorough.


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      • DEEBS11
        XS-XJ Guru
        • Feb 2023
        • 1374
        • Connecticut

        #93
        New kits. Reusing my shims. Yes. They do exist.


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        • DEEBS11
          XS-XJ Guru
          • Feb 2023
          • 1374
          • Connecticut

          #94
          Back on the road.


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          • DiverRay
            Moderator
            • Nov 2004
            • 7588
            • Star, IDAHO

            #95
            Easy way to get the pistons out, use a grease gun! If the piston does not want to move, put a 10mm bolt in the banjo fitting, turn the bleeder valve about 1/2 turn, and put a grease gun on the bleeder. Then pump the handle on the gun and you can see the piston move out! NO shooting across the shop like compressed air, and grease is pretty easy to clean up.
            Ray Matteis
            KE6NHG
            XS1100 E '78 (winter project)
            XS1100 SF Bob Jones worked on it!

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            • bikerphil
              Master of XSology
              • Jan 2008
              • 8628
              • South Flori-DUH

              #96
              I would go easy with the extra grease in the wheel bearings, overpacking sealed bearings may lead to overheating, so I've heard.
              2H7 (79) owned since '89
              3H3 owned since '06

              "If it ain't broke, modify it"

              ☮

              Comment

              • Radioguylogs
                XS-XJ Guru
                • Nov 2012
                • 1933
                • Presque Isle, MI

                #97
                Originally posted by bikerphil
                I would go easy with the extra grease in the wheel bearings, overpacking sealed bearings may lead to overheating, so I've heard.
                I was thinking the same thing, but I didn't say it. I have overheated my trailer bearings by over packing them. Usually they spit the excess grease out the seals when they get too hot. You can feel they are too hot. After they have have settled in, then they run at a normal temperature.
                -Mike
                _________
                '79 XS1100SF 20k miles
                '80 XS1100SG 44k miles
                '81 XS1100H Venturer 35k miles
                '79 XS750SF 17k miles
                '85 Honda V65 Magna ~7k miles
                '84 Honda V65 Magna 48k miles (parts bike)
                '86 Yamaha VMAX 9k miles

                Previous: '68 Motoguzzi 600cc + '79 XS750SF 22k miles +'84 Honda V65

                Comment

                • DEEBS11
                  XS-XJ Guru
                  • Feb 2023
                  • 1374
                  • Connecticut

                  #98
                  Good point, I will keep an eye on that. However, trailer wheels use a different type of bearing, spin much faster than a 19" wheel and have much more grease packed into them. My trailer leaks some grease as well. Has the typical "Bearing Buddies" installed. Not a very good seal. I guess they want an over abundance of grease to protect them from when you back them into deep water.


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                  • DEEBS11
                    XS-XJ Guru
                    • Feb 2023
                    • 1374
                    • Connecticut

                    #99



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                    • DEEBS11
                      XS-XJ Guru
                      • Feb 2023
                      • 1374
                      • Connecticut

                      #100
                      Lots of talk about this on-line. I will report back after a few thousand miles.


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                      • LAB3
                        XSive Maximus
                        • May 2022
                        • 675
                        • Traveling the U.S. with no permanent address

                        #101
                        I've got bearing buddies on my trailer, when I bought it the seals on the back side where blown out from too much grease so I replaced them and managed to blow those out too!
                        1980 XS1100G

                        Intelligent people discuss ideas, average people discuss events, petty people discuss other people.

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                        • DEEBS11
                          XS-XJ Guru
                          • Feb 2023
                          • 1374
                          • Connecticut

                          #102
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                          • DEEBS11
                            XS-XJ Guru
                            • Feb 2023
                            • 1374
                            • Connecticut

                            #103
                            Big swap meet today in Stafford.


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                            • DEEBS11
                              XS-XJ Guru
                              • Feb 2023
                              • 1374
                              • Connecticut

                              #104
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                              • DEEBS11
                                XS-XJ Guru
                                • Feb 2023
                                • 1374
                                • Connecticut

                                #105
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