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  • Originally posted by randy View Post
    I kickstarted it
    That really sucks. At least you have a 79 that has the parts to be kick started. If my starter stopped working I would have to fix it, as I can't just put the kick starter on and kick it. I'm wondering what it is that you missed in there when you were fixing it?
    Cy

    1980 XS1100G (Brutus) w/81H Engine
    Duplicolor Mirage Paint Job (Purple/Green)
    Vetter Windjammer IV
    Vetter hard bags & Trunk
    OEM Luggage Rack
    Jardine Spaghetti 4-2 exhaust system
    Spade Fuse Box
    Turn Signal Auto Cancel Mod
    750 FD Mod
    TC Spin on Oil Filter Adapter (temp removed)
    XJ1100 Front Footpegs
    XJ1100 Shocks

    I was always taught to respect my elders, but it keeps getting harder to find one.

    Comment


    • What I missed? I haven't got a clue. New rollers, new springs, worked great on the bench. I'm rationalizing it this way. If I hadn't opened the motor to fix the starter clutch, I never would have known the worn condition of the main & rod bearings. I would have fried the whole mess this summer. So at least I have a motor that's tight with good oil pressure, no leaks, strong running, great compression. And you've got a great point, at least I HAVE the kicker. I guess I've got it pretty good!

      BTW, Cy, if you ever do have to fix the starter clutch, install the kicker parts while you're in there.

      Comment


      • ah, just push it and pop the clutch, did it all the time with my old 500 shadow. Of course that weight about half what the xs does. Hardest part to learn was that you had to "bounce" on it at the same time you let the clutch out, otherwise the rear tire would just slide.
        1979 xs1100 Special -
        Stock air box/K&N Filter, MAC 4-2 exhaust, Bad-Boy Air horn, TC fuse box, Windshield, Soft bags, Vetter Fairing, Blinkers->Run/Turn/Brake Lights, Headlight Modulator, hard wire GPS power

        Short Stack - 1981 xs1100 Standard - lowered for SWMBO.

        Originally posted by fredintoon
        Goes like a train, corners like a cow, shifts like a Russian tractor, drinks like a fish, you are gonna love it.
        My Bike:
        [link is broken]

        Comment


        • Originally posted by fredintoon View Post
          Hi Knuckle,
          nice lathe work. If the Kawi is being built as a show bike that'll never see gas in it, or as a flat-track racer, that's fine.
          If the Kawi is meant for street use, removing the front brakes is about the only thing that's dumber than hardtailing.
          well im sorry you feel that way but ist getting both! raked the front, no front brakes, hand shift, foot clutch, and rigid frame! im sure you wont want to ride it

          Comment


          • Originally posted by randy View Post
            I kickstarted it
            i kickstart mine every time!! (battery is to small and wont turn the starter)

            Comment


            • Originally posted by cywelchjr View Post
              That really sucks. At least you have a 79 that has the parts to be kick started. If my starter stopped working I would have to fix it, as I can't just put the kick starter on and kick it. I'm wondering what it is that you missed in there when you were fixing it?
              you could make it a kicker mine is an 80 and i got the shaft and the kicker off ebay and my is a kicker now
              Last edited by BareKnuckle; 04-15-2010, 02:50 PM.

              Comment


              • BareKnuckle;

                Walk us through the kicker addition without splitting the cases. General knowledge here has been that it's a mod that requires splitting. If that's not so, please enlighten us!

                Comment


                • Originally posted by randy View Post
                  BareKnuckle;

                  Walk us through the kicker addition without splitting the cases. General knowledge here has been that it's a mod that requires splitting. If that's not so, please enlighten us!
                  no you dont have to split the cases all you have to do is remove the cover where the clutch is and the shaft goes right in and thats it ima get some pictures from my manual and get em on here
                  Last edited by BareKnuckle; 04-15-2010, 03:31 PM.

                  Comment


                  • ok here it is NO YOU DO NOT HAVE TO SPLIT THE CASES to install a kicker shaft now that being sait this was my bike and i dont know about all of them mine is a 1980 xs11 special here is a pic out of my manuals to help decribe what to do... this is a blow up of the parts for this you need parts # 1,2,3,4,5,6,7,8,9 usually you can find it all as one sept for the kicker its self part#s 10,11,12,13,14,15,16,17 SHOULD be in the motor allready (they were on mine)


                    now remove the cover that is on the side where the clutch is and this is what you should see (in the pic the clutch basket is removed i dont remember if you have to do that or not)

                    "A" is the shaft complete and it goes in the hole just below the "B" arrow

                    now this is what it looks like installed


                    reinstall cover and put in the seal and the kicker and your ready to go

                    i hope this helped!
                    Last edited by BareKnuckle; 04-15-2010, 04:03 PM.

                    Comment


                    • Originally posted by BareKnuckle View Post
                      well im sorry you feel that way but ist getting both! raked the front, no front brakes, hand shift, foot clutch, and rigid frame! im sure you wont want to ride it
                      I pity the fool that does. That combination makes for an unsafe bike. And IIRC is not legal in California at least (all bikes after a certain year must have turn signals and front and rear brakes to be street legal). I'm not sure about other states, but I'll be the law is similar in many if not most. I don't agree with a lot of what the Orange Country Choppers guys do, but even they put front brakes on their bikes.

                      Your taking away almost all of the braking power of the bike getting rid of the front brakes. I could care less about hardtailing it, if you want to wreck your back so be it, but getting rid of the front brakes is just flat dangerous!
                      Cy

                      1980 XS1100G (Brutus) w/81H Engine
                      Duplicolor Mirage Paint Job (Purple/Green)
                      Vetter Windjammer IV
                      Vetter hard bags & Trunk
                      OEM Luggage Rack
                      Jardine Spaghetti 4-2 exhaust system
                      Spade Fuse Box
                      Turn Signal Auto Cancel Mod
                      750 FD Mod
                      TC Spin on Oil Filter Adapter (temp removed)
                      XJ1100 Front Footpegs
                      XJ1100 Shocks

                      I was always taught to respect my elders, but it keeps getting harder to find one.

                      Comment


                      • Hey Knuckle,

                        That's interesting to hear. A fellow Xsive posted a little while back that the starter motor assembly on NON kickstarter engines doesn't have a special type of gear that will grab the starter motor shaft when engaged by the kickstarter gear. He stated that his gear just spun and didn't grab the starter shaft and so wouldn't turn the engine!

                        Wonder if Yamaha changed the parts in 81 vs. 80. I can't remember what year he had that he was looking/trying to put a kickstarter in, but that might be part of it??

                        Hey Randy, Sorry to hear that the starter clutch doesn't grab? A fellow Xsive from down under IIRC but doesn't post on the site sent me this email about how he fixed his starter clutch problem. I'm sure you won't be going back into it until next winter, but it might be something to look at??

                        Hi TC,
                        Just to tell you about something I tried,my starter clutch packed up completely,and I couldn`t get one anywhere,so I put my old one in my lathe, and polished it on the bearing surface.
                        Well, it`s working perfect,so I`m stoked.
                        regards,
                        Lionel
                        He states bearing surface, but I'm thinking he meant pinch roller surface!?
                        T.C.
                        T. C. Gresham
                        81SH "Godzilla" . . .1179cc super-rat.
                        79SF "The Teacher" . . .basket case!
                        History shows again and again,
                        How nature points out the folly of men!

                        Comment


                        • Thanks, TC. BTDT, the bearing surface is smooth as a baby's ass.

                          Comment


                          • Parts 5 through 17 can not be removed or installed completely without splitting the cases. If those parts are already on the inside of the engine you should be good to go by installing the balance of the parts that go under the side cover.
                            Rob
                            KEEP THE RUBBER SIDE DOWN

                            1978 XS1100E Modified
                            1978 XS500E
                            1979 XS1100F Restored
                            1980 XS1100 SG
                            1981 Suzuki GS1100
                            1983 Suzuki GS750S Katana
                            1983 Honda CB900 Custom

                            Comment


                            • What did I do to my bike today??? I moved it in the garage again to make room for yet another house fix r up project. I have bee so busy getting all the loose end house projects and a full paint job done that I have not even gone for a ride as yet :-( I will however officially launch my season during the first week in May when I have the week OFF to recover :-)
                              Rob
                              KEEP THE RUBBER SIDE DOWN

                              1978 XS1100E Modified
                              1978 XS500E
                              1979 XS1100F Restored
                              1980 XS1100 SG
                              1981 Suzuki GS1100
                              1983 Suzuki GS750S Katana
                              1983 Honda CB900 Custom

                              Comment


                              • IIRC, the 81 engine is the first year not to have the gear for the kicker in which the cases must be split. Pretty sure, the 80 motor still had the gear in there, just have to add the external parts. I sent member Marshall some parts to adapt his 80LG, here's what he wrote...

                                http://www.xs11.com/forum/showthread...ght=kick+start

                                http://www.xs11.com/forum/showthread...ght=kick+start
                                Last edited by bikerphil; 04-15-2010, 07:56 PM.
                                2H7 (79) owned since '89
                                3H3 owned since '06

                                "If it ain't broke, modify it"

                                Comment

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