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  • #46
    Yeah, that shouldn't come out.... but I've got one wheel here where that spacer doesn't have the lip on it and will come out, so there are some out there...

    One thing I've noticed about the parts fiche; it reflects service, i.e replacement parts, not necessarily what was originally installed. So I'm not so surprised when I find stuff that doesn't quite match what's shown. Just one example of that is the '78-79 mechanical advance unit; the fiche show the same number for both, but I've personally verified that they're two different parts.

    You're in car repair biz, how many times have you got a new replacement part that's slightly different from what you took out? I know you've run into this....
    Last edited by crazy steve; 04-08-2012, 03:48 PM.
    Fast, Cheap, Reliable... Pick any two

    '78E original owner - resto project
    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
    '82 XJ rebuild project
    '80SG restified, red SOLD
    '79F parts...
    '81H more parts...

    Other current bikes:
    '93 XL1200 Anniversary Sportster 85RWHP
    '86 XL883/1200 Chopper
    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
    Cage: '13 Mustang GT/CS with a few 'custom' touches
    Yep, can't leave nuthin' alone...

    Comment


    • #47
      Originally posted by crazy steve View Post
      You're in car repair bisiness, how many times have you got a new replacement part that's slightly different from what you took out? I know you've run into this....
      Yeah +1 on that. Sometimes the aftermarket replacement doesn't even look like it will work.

      I was ready to back you up on what you had posted but I couldn't recall ever having that spacer fall out so I went and looked.

      The only thing that bothers me about it is that LR bearing is made of unobtainium so there doesn't seem to be a lot of different aftermarket replacements that could be different.
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

      Comment


      • #48
        I'd take a pic of that wheel but it's up in the overhead covered with other 'stuff'...

        But the fact remains that if all the spacers are in place, all of the axle torque should be transferred through those, with none on the bearings. These aren't like an front hub on a older car where you set your bearing pre-load with the spindle nut; it's designed to tighten that axle nut down tight to give rigididity to the swingarm.

        This is a weird one for sure, and I think I'd be looking for another wheel at this point....
        Last edited by crazy steve; 04-08-2012, 04:27 PM.
        Fast, Cheap, Reliable... Pick any two

        '78E original owner - resto project
        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
        '82 XJ rebuild project
        '80SG restified, red SOLD
        '79F parts...
        '81H more parts...

        Other current bikes:
        '93 XL1200 Anniversary Sportster 85RWHP
        '86 XL883/1200 Chopper
        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
        Cage: '13 Mustang GT/CS with a few 'custom' touches
        Yep, can't leave nuthin' alone...

        Comment


        • #49
          Originally posted by crazy steve View Post
          This is a weird one for sure, and I think I'd be looking for another wheel at this point....
          That's what I'M sayin'. Even if just for a test.
          Greg

          Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

          ― Albert Einstein

          80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

          The list changes.

          Comment


          • #50
            Originally posted by gargoyle_house View Post
            ...There's a clearance between the dust cover and the FD (can slide paper between them, all around, so no binding there)...
            This quote is what bothers me; every wheel/FD I've assembled has had lots of room between the FD and cover. So if this is down to where he can just 'slide paper between' indicates to me that wheel is going into the FD too far...
            Fast, Cheap, Reliable... Pick any two

            '78E original owner - resto project
            '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
            '82 XJ rebuild project
            '80SG restified, red SOLD
            '79F parts...
            '81H more parts...

            Other current bikes:
            '93 XL1200 Anniversary Sportster 85RWHP
            '86 XL883/1200 Chopper
            '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
            Cage: '13 Mustang GT/CS with a few 'custom' touches
            Yep, can't leave nuthin' alone...

            Comment


            • #51
              What bothers me is that it was fine until it was taken off and reinstall was attempted. That is when the problem occured.

              Something went fruit in between removal and reinstallation. No offense but it seems a lot like operator error.

              Something is missing or installed wrong according to Hoyle.
              Greg

              Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

              ― Albert Einstein

              80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

              The list changes.

              Comment


              • #52
                I think you are correct

                I'm going to take it apart again and see, but I don't have that little spacer sticking out of the seal -- it's a sleeve in the bearing that can slide in and out easily -- I only have the Clymer manual -- and it's diagram on pg 215 shows two things I don't have, so that's probably the real problem...

                the first is #9, a 'flange spacer' that it shows is between the distance collar and the LHS bearing. My collar was all I found inside the wheel when I removed the bearings.

                The second, and probably the most important, is #18, the 'collar' between the LHS bearing and the FD, which is under the oil seal (#19). I just removed the seal this morning to clean & check the bearings -- clearly wasn't there before since it seems (in the diagram) to have a shall ridge/shoulder that keeps it inside the seal.

                I'll strip down the wheel/etc. and take closer pics this evening. Is there another diagram somewhere in this site that I can get a part number for that collar?

                And thanks guys. I always blame the operator whenever something goes wrong -- oh, wait, that's me...
                Last edited by gargoyle_house; 04-08-2012, 04:45 PM.

                Comment


                • #53
                  Try this
                  Greg

                  Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                  ― Albert Einstein

                  80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                  The list changes.

                  Comment


                  • #54
                    2 Cents worth. Don't forget, This is a pinching arrangement compressing both sides of the axel and spacer items located on it. The problem doesn't necessarily have to be on the "nut" side. Check items on both ends of the axel. Steve is right that all torque should be on the spacers, not the bearings. The proof of the pudding will be when you torque the nut, you should be able to torque as much as you wish with no additional friction applied to the wheels ability to turn. 108 ft/lbs is the pressure the factory says is enough to keep averything tight. This is not a magic number and should have no real affect on bearing wear. To check proper spacer lengths is that after torquing you should be able to grab the wheel and check side play (move it left and right horizontally. If there is play then spacers are to long. If wheel doesn't spin well, then spacers are to short allowing bearings to be compressed.
                    Larry Walker

                    Ham Radio kw4a
                    ex Submarine Sailor (8 yrs)
                    Dirt Rider 1970-1980
                    Sreet Rider Touring 1980-2000
                    Couch Potato 2000-Present
                    1980 XS1100 Standard
                    1979 XS650 Special
                    2000 BMW R1150GS

                    Comment


                    • #55
                      Originally posted by steelraider View Post
                      If there is play then spacers are to long. If wheel doesn't spin well, then spacers are to short allowing bearings to be compressed.

                      agreed.........or missing.
                      Greg

                      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                      ― Albert Einstein

                      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                      The list changes.

                      Comment


                      • #56
                        Solved -- but now need part...

                        Yes, the collar is missing. I've found the part number (90387-20741-00 COLLAR) thanks to BA80 and have been searching parts sites for it...if any of you know a good place to find such an obsolete part -- let me know. So far, you guys have known answers to all my questions -- I really do appreciate it.

                        Ron Butzlaff
                        gargoyle_house

                        Comment


                        • #57
                          I may have one in my parts bin but I am not sure. I will look for you but do not stop looking elsewhere as I might not have it.
                          2-79 XS1100 SF
                          2-78 XS1100 E Best bike Ever
                          80 XS 1100 SG Big bore kit but not fully running yet.
                          Couple of more parts bikes of which 2 more will live!

                          Comment


                          • #58
                            I found the part on

                            http://www.m-and-d.com

                            Ordered two -- will see if they actually have it in stock and ship it --

                            Rasputin, if you find you have it, PM me and I'll buy yours, too -- esp if you can Fed Ex it to me -- I suspect m-and-d.com will take two weeks to send theirs...and I want to ride -- so bad!

                            Thanks.

                            Comment


                            • #59
                              Originally posted by gargoyle_house View Post
                              I'm going to take it apart again and see, but I don't have that little spacer sticking out of the seal -- it's a sleeve in the bearing that can slide in and out easily -- I only have the Clymer manual -- and it's diagram on pg 215 shows two things I don't have, so that's probably the real problem...
                              That 'sleeve' is the inner race for the LH wheelbearing. Yep, that spacer missing is the problem (oh ye of little faith...) and running it without that is what killed the FD. As to that 'flange spacer', you might be able to get away with not having that.
                              Fast, Cheap, Reliable... Pick any two

                              '78E original owner - resto project
                              '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                              '82 XJ rebuild project
                              '80SG restified, red SOLD
                              '79F parts...
                              '81H more parts...

                              Other current bikes:
                              '93 XL1200 Anniversary Sportster 85RWHP
                              '86 XL883/1200 Chopper
                              '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                              Cage: '13 Mustang GT/CS with a few 'custom' touches
                              Yep, can't leave nuthin' alone...

                              Comment


                              • #60
                                Originally posted by gargoyle_house View Post
                                Yes, the collar is missing. I've found the part number (90387-20741-00 COLLAR) thanks to BA80 and have been searching parts sites for it...if any of you know a good place to find such an obsolete part -- let me know. So far, you guys have known answers to all my questions -- I really do appreciate it.

                                Ron Butzlaff
                                gargoyle_house
                                Figures it would be #13.
                                Greg

                                Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                                ― Albert Einstein

                                80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                                The list changes.

                                Comment

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