Boorrrringggg Build/Rebuild/Refres&restore

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  • puskrat
    XStremely XSive
    • Jun 2015
    • 312
    • Peoria IL

    #226
    Oh duh. Half sizes stop at 3.5. Anyway, thanks for the tip
    "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

    Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

    Comment

    • 3Phase
      XS-XJ Super Guru
      • May 2008
      • 5529
      • Simi Valley, CA

      #227
      The tank washer isn't just a fender washer, it's thicker and it's hardened so it doesn't dish and curl up around the bolt when it's cinched down. $1.56 from Partzilla for washer# 90201-08310-00.

      The tank bolt is an M8 1.25 that's 12mm long with a 12mm socket head. They're also used for rear sprockets on chain drive so they're also hardened just like the washer and they're ninety-five cents from Partzilla. BOLT (661) M8-1.25 x 12mm (97313-0812-00). I snagged a hardened bolt that's a little longer (14mm?) from the hardware store for a quarter.

      Here's an Enduro kit with a picture of six of the little 12mm dudes:-
      CT1, CT2, CT3, DT175A, DT175B. AT1, AT2, AT3, DT125A, DT125B. YAMAHA ENDURO 1969-1975 125cc 175cc. REAR SPROCKET MOUNTING KIT. SPROCKET BOLT AND TAB WASHER FIT CHART. (These tab washers were used on many other bikes, but with different sprocket bolts).
      -- Scott
      _____

      2004 ST1300A: No name... yet
      1982 XJ1100J: "Baby" SS Brakes, '850 FD, ACCT
      1980 XS1100G: "Columbo" SS Brakes, '850 FD, ACCT
      1979 XS1100SF: "Bush" W.I.P.
      1979 XS1100F: parts
      2018 Heritage Softail Classic 117 FLHCS SE: "Nanuk" It's DEAD, it's not just resting. It is an EX cycle.

      Comment

      • puskrat
        XStremely XSive
        • Jun 2015
        • 312
        • Peoria IL

        #228
        "Tanks". LOL
        "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

        Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

        Comment

        • DiverRay
          Moderator
          • Nov 2004
          • 7602
          • Star, IDAHO

          #229
          If you have an ACE hardware close by, they have the bolts. 8mm X 15mm bolt, it will be a 13mm socket/wrench. I like the Stainless steel bolts, as they don't rust easily. You can also find a SS 1" fender washer, 5/16", that will fit.
          Ray Matteis
          KE6NHG
          XS1100 E '78 (winter project)
          XS1100 SF Bob Jones worked on it!

          Comment

          • motoman
            Master of XSology
            • Aug 2005
            • 8413
            • Grand Junction, Colorado

            #230
            Originally posted by DiverRay
            If you have an ACE hardware close by, they have the bolts. 8mm X 15mm bolt, it will be a 13mm socket/wrench. I like the Stainless steel bolts, as they don't rust easily. You can also find a SS 1" fender washer, 5/16", that will fit.
            Also, those specialty drawers at Ace or Tru-Valu will at times have the thicker, heavy duty type fender washers besides just the normal fender type washers.
            81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

            Comment

            • puskrat
              XStremely XSive
              • Jun 2015
              • 312
              • Peoria IL

              #231
              At the risk of creating a "situation":

              Phil, I planned some extra fuel line to run such a tube. Where should I make it go?

              Originally posted by MaximPhil
              Hi puskrat,
              A single bolt, M8 from memory, with a large washer goes in the rear rubber mount to secure the tank to the bike. two rubber "doughnuts"(donuts) on the frame fit into "C' cups on the underside of the tank(in the tunnel)
              remember to attach the 2 pin electrical connection for the fuel gauge , and lead the wire so it does not get pinched. Also connect a drain tube to the fuel overflow nipple.
              This talk of C cups and nipples is quite exciting

              Phil
              "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

              Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

              Comment

              • MaximPhil
                XS-XJ Super Guru
                • May 2004
                • 4119
                • Mississauga, ON CANADA

                #232
                hi Puskrat,
                It's just a drain for the overflow so straight down the middle ahead of the battery past any obstructions and long enough to get into the area of the centre stand.
                Phil
                1981 XS1100 H Venturer ( Addie)
                1983 XJ 650 Maxim
                2004 Kawasaki Concours. ( Black Bear)

                Comment

                • mikubuilder
                  XSive Maximus
                  • Jul 2011
                  • 548
                  • Westland, Mich.

                  #233
                  About lights on the dash...they should come on after you crank the engine, I think there's a relay that switches after few revolutions from the engine.
                  Nick

                  1979 XS11 F,Yamaha fairings w/hard bags, TC's fuse box, K&N air filter

                  1982 Virago 750 (it's alive!)

                  1979 XS 11 F, Windjammer IV, Samsonite luggage cases(another rescue)

                  Comment

                  • puskrat
                    XStremely XSive
                    • Jun 2015
                    • 312
                    • Peoria IL

                    #234
                    5/16" or 1/4" fuel lines? one or more of my sections got mislaid during the carburetor work. The lettering on the ootside doesn't include diameter.
                    "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

                    Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

                    Comment

                    • bikerphil
                      Master of XSology
                      • Jan 2008
                      • 8633
                      • South Flori-DUH

                      #235
                      Fuel line size is 1/4" ID.
                      2H7 (79) owned since '89
                      3H3 owned since '06

                      "If it ain't broke, modify it"

                      Comment

                      • puskrat
                        XStremely XSive
                        • Jun 2015
                        • 312
                        • Peoria IL

                        #236
                        Only because I bought 5.16 on impulse, no doubt. Imagine the power I have. had I purchased quarter inch line on April 7, 2017, the result would have been Yamaha making a design change in 1970s regarding fuel lines for the xs1100 model. The butterfly effect implications are overwhelming.
                        "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

                        Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

                        Comment

                        • FranksBMW
                          Truly XSive
                          • Feb 2017
                          • 121
                          • north of Toronto, Canada

                          #237
                          I feel your pain. Sorry to say it's somewhat entertaining when an over-thinker does a motorcycle project. Thanks for sharing your journey!
                          1981H XS1100
                          1981 BMW R100

                          My photo/moto site: frankfoto.jimdo.com

                          Comment

                          • puskrat
                            XStremely XSive
                            • Jun 2015
                            • 312
                            • Peoria IL

                            #238
                            Frank, you are entering the Wildkat club. Glad I could amuse you
                            "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

                            Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

                            Comment

                            • puskrat
                              XStremely XSive
                              • Jun 2015
                              • 312
                              • Peoria IL

                              #239
                              I've 79 carbs on an 80 bike. The carb ID thread says the early carbs have have four hoses, and two are vacuum lines that go to the airbox. My eyes say my 79 carbs have four hoses. I'm too dense to now know which ones get fuel lines and which are vacuum lines, and where do those vacuum lines go? Are they also supposed to go to said airbox? The obvious answer will not work, because i OBVIOUSLY don't remember which hose barbs I removed the fuel hoses from. *sigh*
                              "Venturered" 80 XS1100G - "DoraMax" getting sort of resto/destro ed.

                              Yeah it's a pretty blue, but just because you're old is no excuse to buy a bagger. Fortunately I have wrenches.

                              Comment

                              • bikerphil
                                Master of XSology
                                • Jan 2008
                                • 8633
                                • South Flori-DUH

                                #240
                                The two lower hoses are fuel inlets and go to the fuel taps. The two upper hoses are vents and go to the barbs on the air box. Make sure the barbs on the air box are drilled through to the inside as the 80 and later airbox were not drilled, the later type carbs didn't require venting through there.
                                2H7 (79) owned since '89
                                3H3 owned since '06

                                "If it ain't broke, modify it"

                                Comment

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