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  • DiverRay
    Moderator
    • Nov 2004
    • 7592
    • Star, IDAHO

    #16
    Check the secondary on the coils as well. The spark plug caps are supposed to be 5K Ohms each, so with the caps on you should get about 17 to 22K ohms reading. I would check the caps, as they are prone to opens that will lead to no spark. New caps ARE available, and if you buy the "non resistor" caps, just put in modern iridium plugs.
    Ray Matteis
    KE6NHG
    XS1100 E '78 (winter project)
    XS1100 SF Bob Jones worked on it!

    Comment

    • Phare Est
      XSive
      • Aug 2016
      • 70
      • Church Point, Nova Scotia, Canada

      #17
      Originally posted by DiverRay
      Check the secondary on the coils as well. The spark plug caps are supposed to be 5K Ohms each, so with the caps on you should get about 17 to 22K ohms reading. I would check the caps, as they are prone to opens that will lead to no spark. New caps ARE available, and if you buy the "non resistor" caps, just put in modern iridium plugs.
      Hi DiverRay,

      I checked the secondary wires again on the coils (20k setting on ohmmeter). There is no reading whatsoever coming from the secondary on the first coil while the other coil secondary has a resistance of 10.93 Ω (down from a reading of 11.12 Ω taken just three days ago). Also, I got no reading from the caps (while they were still plugged in the wires). Did I test the caps correctly?
      '81 XS11LH
      '07 Kawasaki VN2000A

      Comment

      • DiverRay
        Moderator
        • Nov 2004
        • 7592
        • Star, IDAHO

        #18
        Unscrew the caps from the wires and put one lead on each end of the cap. Make sure you have contact with the metal parts inside, the threads on the wire side and the metal clip on the spark plug side.
        If you are getting "new" coils, replace the caps! like most things on these bikes, age is a factor.
        Ray Matteis
        KE6NHG
        XS1100 E '78 (winter project)
        XS1100 SF Bob Jones worked on it!

        Comment

        • Phare Est
          XSive
          • Aug 2016
          • 70
          • Church Point, Nova Scotia, Canada

          #19
          Originally posted by DiverRay
          If you are getting "new" coils, replace the caps! like most things on these bikes, age is a factor.
          Would these be a good choice: https://fortnine.ca/en/ngk-spark-resistor-cover-xb05f and/or https://fortnine.ca/en/ngk-spark-resistor-cover-lb05f ?
          '81 XS11LH
          '07 Kawasaki VN2000A

          Comment

          • skids
            XS-XJ Super Guru
            • Jul 2002
            • 5044
            • Florissant, CO, USA

            #20
            Originally posted by Phare Est
            The short 90 degree plug connector is not a good choice. It will force the plug wires against the head which is bad for both heat and vibrational wear.
            Skids (Sid Hansen)

            Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

            Comment

            • DiverRay
              Moderator
              • Nov 2004
              • 7592
              • Star, IDAHO

              #21
              Here is a link for two of the caps:https://www.mikesxs.net/ngk-spark-pl...bow-xb05f.html
              It's the same thing, just less money. The inside caps are a different set-up, but you can use 4 of these.
              Ray Matteis
              KE6NHG
              XS1100 E '78 (winter project)
              XS1100 SF Bob Jones worked on it!

              Comment

              • MaximPhil
                XS-XJ Super Guru
                • May 2004
                • 4119
                • Mississauga, ON CANADA

                #22
                Originally posted by DiverRay
                Here is a link for two of the caps:https://www.mikesxs.net/ngk-spark-pl...bow-xb05f.html
                It's the same thing, just less money. The inside caps are a different set-up, but you can use 4 of these.
                Hi Ray,
                Good advice as always.
                To match original style i ordered NGK Caps 2 of LB05F and 2 of YB05F
                The first letter denotes the angle....but i forget now what the 2 angles are.

                Phare Est,
                I recommend you stay with NGK, like originals. You will need new wires from the coils unless the coils already come with them. May as well change the plugs too....while i'm spending your money

                US prices are tempting but factor in exchange and freight before hitting the buy button. NAPA or autopart store in your town should have these.
                Phil
                1981 XS1100 H Venturer ( Addie)
                1983 XJ 650 Maxim
                2004 Kawasaki Concours. ( Black Bear)

                Comment

                • Phare Est
                  XSive
                  • Aug 2016
                  • 70
                  • Church Point, Nova Scotia, Canada

                  #23
                  NGK spark plug caps

                  I ordered four NGK XB05F caps. I'll write another post once I've received the ignition coils (taken off an XJ11). 🙂
                  '81 XS11LH
                  '07 Kawasaki VN2000A

                  Comment

                  • Bonz
                    XS-XJ Super Guru
                    • Apr 2008
                    • 3206
                    • Palmer Lake, Colorado

                    #24
                    Good info. Were the carbs cleaned and freshly put on the bike when taken out of storage? Or cleaned then reinstalled on the bike and had fuel in them over the remainder of the winter?

                    Was the resistance of the coils measured when hot or cold? I.E. after a ride or with the bike sitting overnight, that kind of thing. Hot coils probably will show more resistance than cold coils all else equal.

                    I gather it is the same multimeter used both times? The fact one coil shows no secondary resistance is good reasoning that it needs replaced.

                    Also post #4 mentions a fuel pump, how did you check that?
                    Howard

                    ZRX1200

                    BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

                    Comment

                    • Phare Est
                      XSive
                      • Aug 2016
                      • 70
                      • Church Point, Nova Scotia, Canada

                      #25
                      Originally posted by Bonz
                      Good info. Were the carbs cleaned and freshly put on the bike when taken out of storage? Or cleaned then reinstalled on the bike and had fuel in them over the remainder of the winter?

                      Was the resistance of the coils measured when hot or cold? I.E. after a ride or with the bike sitting overnight, that kind of thing. Hot coils probably will show more resistance than cold coils all else equal.

                      I gather it is the same multimeter used both times? The fact one coil shows no secondary resistance is good reasoning that it needs replaced.

                      Also post #4 mentions a fuel pump, how did you check that?
                      Hi Bonz,

                      The carbs were cleaned a couple of weeks before the bike was taken out of storage. The fuel was drained from them when it was put in storage last November.

                      The bike was cold when I took the readings on the coils (both times). And yes, I did use the same ohmmeter.

                      As for the fuel pump, I'm quite sure it's working as it should because there was fuel in all the float bowls when I checked. I did notice a smell of gas coming from the exhaust this season, which wasn't there last year. Would that indicate that the spark plugs are only firing intermittently?
                      '81 XS11LH
                      '07 Kawasaki VN2000A

                      Comment

                      • Bonz
                        XS-XJ Super Guru
                        • Apr 2008
                        • 3206
                        • Palmer Lake, Colorado

                        #26
                        Thanks for answering my questions, you definitely have gone through things.

                        However, I don’t believe any XS11 bike has a fuel pump...
                        Last edited by Bonz; 05-17-2019, 02:03 PM.
                        Howard

                        ZRX1200

                        BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

                        Comment

                        • DiverRay
                          Moderator
                          • Nov 2004
                          • 7592
                          • Star, IDAHO

                          #27
                          Howard, I think he's looking at the Octy as a fuel pump, and not a vacuum cutoff switch.
                          Big thing is he said "no electrical power at all", probably the main fuse on top of the tool box/under the seat. Remember we had to replace one at the Durango rally?
                          Ray Matteis
                          KE6NHG
                          XS1100 E '78 (winter project)
                          XS1100 SF Bob Jones worked on it!

                          Comment

                          • Bonz
                            XS-XJ Super Guru
                            • Apr 2008
                            • 3206
                            • Palmer Lake, Colorado

                            #28
                            LOL, I remember well that fuse replace at “kickstands up” in the United campground in Durango on JWHughes’s burnt orange “Texas Longhorn” color bike. Didn’t you guys rewire something or replace the fuse holder itself? You guys caught back up with the other half of us after a few hours while we waited in the shaded area of city park in Dolores, Colorado.

                            I was having a little fun, I am wondering how to check a fuel pump, say it is working, when there isn’t one? I was thinking the same thing about the octy, that was quite a contraption they came up with on the engineering side of the Yamaha factory!

                            No offense intended, Phare Est, just got a chuckle from it.

                            Ray, is there any chance you could make Durango this year for the Rally?
                            Howard

                            ZRX1200

                            BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

                            Comment

                            • DiverRay
                              Moderator
                              • Nov 2004
                              • 7592
                              • Star, IDAHO

                              #29
                              I'd love to, but no running bike, and I'll be in the middle of selling the house! I will be in Boise, ID by the end of September. Next year should be easy to make.
                              The fuse holder was a 12 gauge model with a 30A. blade fuse. just had to crimp it onto the old wires.
                              Ray Matteis
                              KE6NHG
                              XS1100 E '78 (winter project)
                              XS1100 SF Bob Jones worked on it!

                              Comment

                              • Phare Est
                                XSive
                                • Aug 2016
                                • 70
                                • Church Point, Nova Scotia, Canada

                                #30
                                Originally posted by Bonz
                                Thanks for answering my questions, you definitely have gone through things.

                                However, I don’t believe any XS11 bike has a fuel pump...
                                Hi Bonz,

                                I was referring to this part: https://www.partzilla.com/product/ya...H3-24520-01-00. Which I now know isn't an actual fuel pump 😁.
                                '81 XS11LH
                                '07 Kawasaki VN2000A

                                Comment

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