I can't get my carb's tuned properly with exhaust and pods. ):

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  • BA80
    Doctor of XSology
    • Oct 2010
    • 9980
    • Tulsa, Ok

    #151
    Originally posted by Dylano*
    Valve clearance is as follows:

    (Inches)
    (SUPPOSED TO BE .008"-.010")
    Exhaust:
    1. .006"
    2. .008"
    3. .007"
    4. .007"
    (SUPPOSED TO BE .004-.006")
    Intake:
    1. .005"
    2. .004"
    3. .004"
    4. .002"


    NOW, those clearance gaps SHOULD get bigger with time due to wear, correct? OR do they get tighter for some reason like my diesel?!
    That has always confused me...

    Basically what I'm asking is:
    Should I buy smaller shims to make the gaps bigger?
    (on the ones that are at the bottom of, but in, tolerance)
    and should I mainly worry about the ones that are over tolerance?
    These are what you need in thinner shims........

    Intake

    1) 2 sizes
    2) 1 size
    3) 1 size
    4) 1 size

    Exhaust

    1) none
    2) 1 size
    3) 1 size
    4) 2 sizes
    Greg

    Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

    ― Albert Einstein

    80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

    The list changes.

    Comment

    • BA80
      Doctor of XSology
      • Oct 2010
      • 9980
      • Tulsa, Ok

      #152
      SHIM CHARTS
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

      Comment

      • motoman
        Master of XSology
        • Aug 2005
        • 8413
        • Grand Junction, Colorado

        #153
        Originally posted by Dylano*
        That,s what I thought!!! What is it that makes that happen though???
        Valve and valve seat wear....
        81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

        Comment

        • BA80
          Doctor of XSology
          • Oct 2010
          • 9980
          • Tulsa, Ok

          #154
          Originally posted by Dylano*
          That,s what I thought!!! What is it that makes that happen though???
          Those valves aren't tight enough to cause a backfire Dylan.
          Greg

          Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

          ― Albert Einstein

          80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

          The list changes.

          Comment

          • Dylano*
            XStremely XSive
            • Apr 2014
            • 202
            • San Luis Obispo, CA.

            #155
            Originally posted by motoman
            Valve and valve seat wear....
            Buy wouldn't the WEAR make them THINNER making a LARGER gap??
            Have:
            1994 FZR600
            1982 XJ1100

            Had:
            1996 YZF600R
            2001 Honda xr125
            Suzuki race 80
            Honda PW 50
            Etc.

            Getting:
            1977 DT400

            Comment

            • Dylano*
              XStremely XSive
              • Apr 2014
              • 202
              • San Luis Obispo, CA.

              #156
              Originally posted by BA80
              Those valves aren't tight enough to cause a backfire Dylan.
              I didnt think so ):
              Oh well, still need to fix um, and make that yics tool.

              CURRENT PLAN OF ACTION:
              Make yics tool,
              wait for new jets to get here.
              wait for lifter holder downer tool to get here haha,
              that way I can get my shims out and see what sizes they currently are.

              When the new jets get here, Im
              'm gonna start with 1 over stock pilots and 4 over mains because that is what the chart says to do with my open exhaust and pods...
              THEN I will install yics blockoff then vacuum sync carbs,
              THEN tune pilot screws for highest idle


              SOUND GOOD TO EVERYONE?!?!?!(:
              Have:
              1994 FZR600
              1982 XJ1100

              Had:
              1996 YZF600R
              2001 Honda xr125
              Suzuki race 80
              Honda PW 50
              Etc.

              Getting:
              1977 DT400

              Comment

              • Dylano*
                XStremely XSive
                • Apr 2014
                • 202
                • San Luis Obispo, CA.

                #157
                UGHHH THIS DOESNT MAKE SENSE..

                IF my exhaust valve clearance is measured at .005 (.127)
                and I have a 215 shimm, IT TELLS ME TO GET A 225 SHIM.

                THAT MAKES THE GAP SMALLER DOESN'T IT!>>?!?!
                Because the shim is THICKER?

                WTF I'm so frustrated right now... this doesn't make sense at all.
                Have:
                1994 FZR600
                1982 XJ1100

                Had:
                1996 YZF600R
                2001 Honda xr125
                Suzuki race 80
                Honda PW 50
                Etc.

                Getting:
                1977 DT400

                Comment

                • Dylano*
                  XStremely XSive
                  • Apr 2014
                  • 202
                  • San Luis Obispo, CA.

                  #158
                  OMG I GET IT!!! It's not the cam lobe to lifter that is wearing.. it's gotta be the actual valve to the valve seat right? Those get worn and that makes the valve stem push up further this pushing the lifters up further into the cam lobe making the gap tighter>!?!?!?!

                  But still even them why would I want to make that gap even tighter with small bigger shims like the chart suggests?
                  Have:
                  1994 FZR600
                  1982 XJ1100

                  Had:
                  1996 YZF600R
                  2001 Honda xr125
                  Suzuki race 80
                  Honda PW 50
                  Etc.

                  Getting:
                  1977 DT400

                  Comment

                  • Dylano*
                    XStremely XSive
                    • Apr 2014
                    • 202
                    • San Luis Obispo, CA.

                    #159
                    So that is making the valves stay open too long!
                    Have:
                    1994 FZR600
                    1982 XJ1100

                    Had:
                    1996 YZF600R
                    2001 Honda xr125
                    Suzuki race 80
                    Honda PW 50
                    Etc.

                    Getting:
                    1977 DT400

                    Comment

                    • BA80
                      Doctor of XSology
                      • Oct 2010
                      • 9980
                      • Tulsa, Ok

                      #160
                      Originally posted by Dylano*
                      So that is making the valves stay open too long!
                      Slightly but not enough to cause a backfire. Each metric shim size (in .05mm) is .002in.
                      Greg

                      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                      ― Albert Einstein

                      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                      The list changes.

                      Comment

                      • BA80
                        Doctor of XSology
                        • Oct 2010
                        • 9980
                        • Tulsa, Ok

                        #161
                        Originally posted by Dylano*
                        I didnt think so ):
                        Oh well, still need to fix um, and make that yics tool.

                        CURRENT PLAN OF ACTION:
                        Make yics tool,
                        wait for new jets to get here.
                        wait for lifter holder downer tool to get here haha,
                        that way I can get my shims out and see what sizes they currently are.

                        When the new jets get here, Im
                        'm gonna start with 1 over stock pilots and 4 over mains because that is what the chart says to do with my open exhaust and pods...
                        THEN I will install yics blockoff then vacuum sync carbs,
                        THEN tune pilot screws for highest idle


                        SOUND GOOD TO EVERYONE?!?!?!(:
                        You have to get the feel for the valve adjusting tool and just catch the edge of the shim bucket or it'll drive you nuts.

                        Turn the pilot screws for the highest VACUUM in each cylinder individually. They don't all have to be exactly the same because all the cylinders are different. Kinda like snowflakes if you know what I mean. Then resync and adjust the idle mixture screws again and resync....ect.....ect....until all cylinders are at highest possible vacuum and are in sync. You may have to make several passes. Keep the idle at about 800 to 1000 and about operating temp, let it cool if it gets too hot
                        Greg

                        Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                        ― Albert Einstein

                        80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                        The list changes.

                        Comment

                        • motoman
                          Master of XSology
                          • Aug 2005
                          • 8413
                          • Grand Junction, Colorado

                          #162
                          Originally posted by BA80
                          You have to get the feel for the valve adjusting tool and just catch the edge of the shim bucket or it'll drive you nuts.

                          Turn the pilot screws for the highest VACUUM in each cylinder individually. They don't all have to be exactly the same because all the cylinders are different. Kinda like snowflakes if you know what I mean. Then resync and adjust the idle mixture screws again and resync....ect.....ect....until all cylinders are at highest possible vacuum and are in sync. You may have to make several passes. Keep the idle at about 800 to 1000 and about operating temp, let it cool if it gets too hot
                          As BA80 stated, idle mixtures and sync is NOT something you can do CORRECTLY in five minutes. Round you up an ole' house fan or similar in front of motor to help cool it. Even at that, your still gonna have to shut it down and let cool between sets.

                          This also a good time to blip throttle several times to seat threads of sync screws(you'll see the change after starting back up). Re-set....repeat till all four vacuums stay the same.
                          81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

                          Comment

                          • Dylano*
                            XStremely XSive
                            • Apr 2014
                            • 202
                            • San Luis Obispo, CA.

                            #163
                            Originally posted by BA80
                            You have to get the feel for the valve adjusting tool and just catch the edge of the shim bucket or it'll drive you nuts.

                            Turn the pilot screws for the highest VACUUM in each cylinder individually. They don't all have to be exactly the same because all the cylinders are different. Kinda like snowflakes if you know what I mean. Then resync and adjust the idle mixture screws again and resync....ect.....ect....until all cylinders are at highest possible vacuum and are in sync. You may have to make several passes. Keep the idle at about 800 to 1000 and about operating temp, let it cool if it gets too hot
                            Got it! I need the tools to do this too... like the valve adjusting tool and the tool that holds the lifters down ect... sheet.
                            Have:
                            1994 FZR600
                            1982 XJ1100

                            Had:
                            1996 YZF600R
                            2001 Honda xr125
                            Suzuki race 80
                            Honda PW 50
                            Etc.

                            Getting:
                            1977 DT400

                            Comment

                            • Dylano*
                              XStremely XSive
                              • Apr 2014
                              • 202
                              • San Luis Obispo, CA.

                              #164
                              What are all the special tools I need for that job?
                              Have:
                              1994 FZR600
                              1982 XJ1100

                              Had:
                              1996 YZF600R
                              2001 Honda xr125
                              Suzuki race 80
                              Honda PW 50
                              Etc.

                              Getting:
                              1977 DT400

                              Comment

                              • Dylano*
                                XStremely XSive
                                • Apr 2014
                                • 202
                                • San Luis Obispo, CA.

                                #165
                                Just a curious question, I just pulled the yics cover bolt thing on the left engine side... Oil dripped out, please tell me that is normal! ha...
                                Have:
                                1994 FZR600
                                1982 XJ1100

                                Had:
                                1996 YZF600R
                                2001 Honda xr125
                                Suzuki race 80
                                Honda PW 50
                                Etc.

                                Getting:
                                1977 DT400

                                Comment

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