Originally posted by KA1J
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The thread you mention is the best to follow that I am aware of although many have chimed in since with tips and support. I used that thread for mine and it went very well.
The washer will move when you pull the countershaft and such to dremel the gears just a matter of moving it one side to the other.
If it can be found the new gear will be very expensive. There are some NOS places that may have them but that will be a lot of work and expense to find. There are a few around who may still have it. I have found older and harder to find parts before but it is not always easy.
Good luck with your bike and fix that issue sooner than later as all it does is ruin your riding time when you could be honking on that mother.
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