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  • Valve noise

    I replaced all my shims a few days ago (thanks for all the info btw) and finally got it started back up today. I know they get a bit noisier after replacing shims but one of them was pretty bad. You could pick out which valve it was just by the sound.

    After the shim job I turned the motor and realized a cam wasnt bolted. I could feel one of the valve hit the piston but it was a very slow turn with the wrench. As soon as I felt resistance I stopped. Would that be enough to bugger up a valve and in turn cause the extra noise?
    Nate

    78 XS11 "Matilda" 2H7 000364

    2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
    Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
    Shinko 712s, HID Headlight, RC Performance Exhaust
    Bikemaster Daytona Handlebars, Galfer SS Brake Lines
    Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
    K+N Air Filter

    88 Voyager XII
    81 XJ650 Maxim

  • #2
    Best answer is maybe. Try a compression check. If you did bend a valve it will show up in a compression check.
    Life is what happens while your planning everything else!

    When your work speaks for itself, don't interrupt.

    81 XS1100 Special - Humpty Dumpty
    80 XS1100 Special - Project Resurrection


    Previously owned
    93 GSX600F
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    81 XS1100 Special
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    • #3
      Hey Nate,

      You say you turned the motor with a cam unbolted down. So you had the cam in the head with the cam caps in place, but not the nuts tightened down!? The pressure from the valves/springs would have caused the cam to rise up away from the valve more than pushing the valve down/open! Was the cam chain installed?? Were the cams in time prior to rotating the engine? The resistance you felt may have been the cam binding up in the bearing/slots or just resistance of the cam lobe against a valve bucket more than a piston hitting a valve?? Here's hoping for the best. Like Don said, a compression test will reveal the damage if there was any!

      T.C.
      T. C. Gresham
      81SH "Godzilla" . . .1179cc super-rat.
      79SF "The Teacher" . . .basket case!
      History shows again and again,
      How nature points out the folly of men!

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      • #4
        Originally posted by Tat2demon View Post
        After the shim job I turned the motor and realized a cam wasnt bolted.
        Wasn't bolted?! That shouldn't make a valve hit a piston. As a matter of fact, just the opposite.

        You mean the cam GEAR was not bolted?
        Greg

        Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

        ― Albert Einstein

        80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

        The list changes.

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        • #5
          Yeah sorry, the sprocket wasnt bolted. Everything else was in place.
          Nate

          78 XS11 "Matilda" 2H7 000364

          2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
          Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
          Shinko 712s, HID Headlight, RC Performance Exhaust
          Bikemaster Daytona Handlebars, Galfer SS Brake Lines
          Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
          K+N Air Filter

          88 Voyager XII
          81 XJ650 Maxim

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          • #6
            Aha, the plot thickens! Yes, now with a bolted down cam, but not spinning due to the sprocket not being bolted to the cam would cause a valve or valves to be open while a piston cam up to meet it! Also, IF the other cam sprocket was bolted, then that cam would spin, and it could also cause a valve to come OUT and hit a valve already open and bending it!

            Good luck!

            T.C.
            T. C. Gresham
            81SH "Godzilla" . . .1179cc super-rat.
            79SF "The Teacher" . . .basket case!
            History shows again and again,
            How nature points out the folly of men!

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            • #7
              Oh boy, you really got yourself into a predicament. These engines are considered interference engines. That means the valve will interfere with the piston if valve timing is off or if the intake and exhaust valves are out of time they can hit eachother (as TC stated). Neither end well for the owner.

              I wouldnt advise you to crank the engine over to check your compression. At a minimum you need to get the cam back into phase before craning it over. You would be better off taking both cam out and then pressurizing the cylinder with a compressor (remove the spark plug and use a rubber tip air gun in the plug hole) and listed for air out the intake or exhaust port.

              Others will likely chime in on what to do next so that you dont do any more damage. Theres probably more than one way to skin this cat.
              '79 XS11 F
              Stock except K&N

              '79 XS11 SF
              Stock, no title.

              '84 Chevy K-10 "Big Blue"
              GM 350, Muncie SM465, NP208, GM 10 Bolt with 3.42gears turnin 31x10.5 Baja Claws

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              • #8
                Originally posted by WMarshy View Post
                Oh boy, you really got yourself into a predicament. These engines are considered interference engines. That means the valve will interfere with the piston if valve timing is off or if the intake and exhaust valves are out of time they can hit eachother (as TC stated). Neither end well for the owner.

                I wouldnt advise you to crank the engine over to check your compression. At a minimum you need to get the cam back into phase before craning it over. You would be better off taking both cam out and then pressurizing the cylinder with a compressor (remove the spark plug and use a rubber tip air gun in the plug hole) and listed for air out the intake or exhaust port.

                Others will likely chime in on what to do next so that you dont do any more damage. Theres probably more than one way to skin this cat.
                When I turned it by hand it was very light pressure and stopped as soon as I felt pressure. This was done with plugs out so there was no back pressure. It happened about a quarter turn with the wrench on the timing plate. Right after it happened I turned it backwards to the T, made sure everything was lined up and bolted down the cam. I turned it by hand several times to make sure all seemed well after that.

                The "don't crank it" boat sailed a few hours ago. Ive already had it running for a while tonight. The one valve was a bit more noisy then the others but I don't know if that's normal for a re-shimming or a bad sound. Everything else seemed fine. No backfiring or other strange sounds.

                I just ran to Walmart and unfortunately they don't have compression testers. Ill have to run to the parts store in the morning.
                Nate

                78 XS11 "Matilda" 2H7 000364

                2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
                Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
                Shinko 712s, HID Headlight, RC Performance Exhaust
                Bikemaster Daytona Handlebars, Galfer SS Brake Lines
                Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
                K+N Air Filter

                88 Voyager XII
                81 XJ650 Maxim

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                • #9
                  I don't want to sound like a spoil sport, but you might want to pull the rocker lid and recheck the gap.
                  If you went the wrong way with the computations on the shim number, you would have opened one up enough to make it noisy. BTDT CZ

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                  • #10
                    Originally posted by tat2demon View Post
                    yeah sorry, the sprocket wasnt bolted. Everything else was in place.
                    U R screwed!
                    Last edited by skids; 04-18-2013, 04:58 PM.
                    Skids (Sid Hansen)

                    Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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                    • #11
                      Thanks for the insight skids. Not sure what I would do without you.
                      Nate

                      78 XS11 "Matilda" 2H7 000364

                      2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
                      Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
                      Shinko 712s, HID Headlight, RC Performance Exhaust
                      Bikemaster Daytona Handlebars, Galfer SS Brake Lines
                      Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
                      K+N Air Filter

                      88 Voyager XII
                      81 XJ650 Maxim

                      Comment


                      • #12
                        Sorry, but it is the truth. Even if you had light contact afterwords, the stems could be bent not letting the piston/valve contact to occur because the bent valves are open. Here is the positive that you are looking for...you might be lucky. Do you feel lucky?
                        Skids (Sid Hansen)

                        Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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                        • #13
                          Originally posted by skids View Post
                          Sorry, but it is the truth. Even if you had light contact afterwords, the stems could be bent not letting the piston/valve contact to occur because the bent valves are open. Here is the positive that you are looking for...you might be lucky. Do you feel lucky?
                          What?
                          Greg

                          Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                          ― Albert Einstein

                          80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                          The list changes.

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                          • #14
                            The best thing to do at the moment was as suggested pull both cams pull all plugs and use an air compressor to blow into all cylinders and see if air leaks. If you hear a hiss then probably a valve problem for that cylinder. If you do not have a compressor you can hand crank it with a finger covering hole. Do not shove the finger deep in the piston will hit it then you will have a sore finger. Don't crank it with starter and your finger in because you will really mess up your finger.

                            If no hiss do the cam alignment bolt them down bolt the gears in make sure the cam chain tension is good. Get it in time and do a compression check if that is good valves are good. You will have a shim sized wrong or sticking valve.

                            Now one other thing I have seen people do is bend or damage the lifter barrels that the shims sit in and that will cause valves to stick. Valves need to move up and down smooth and not slap shut or stick.



                            As far as valves go I have seen them bend just sitting the head on a bench and putting the cams in. It does not take much pressure to bend head of valve or stem.

                            Sorry to say Skids is probably right.
                            To fix the problem one should not make more assumptions than the minimum needed.

                            Rodan
                            https://www.youtube.com/watch?v=khm6...liHntN91DHjHiS
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                            • #15
                              Originally posted by ViperRon View Post
                              Do not shove the finger deep in the piston will hit it then you will have a sore finger. Don't crank it with starter and your finger in because you will really mess up your finger.
                              Holy smokes man you must have long skinny fingers! I have a tough enough time just plugging the hole enough to seal it for a quick comp test.
                              But you are right it will do the trick to see if there is very low compression.
                              2-79 XS1100 SF
                              2-78 XS1100 E Best bike Ever
                              80 XS 1100 SG Big bore kit but not fully running yet.
                              Couple of more parts bikes of which 2 more will live!

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