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  • Brake Master Cyl Restoration

    The reservoir looked awful. It's all chalky looking. I went after it with one of those headlight restoration kits. It looks good now.

    It looked pretty nice after the 1000 grit followed by 2500 grit wet sanding. The kit has polish and a nice clearcoat to finish it off. It won't pass for new, but it no longer appears old and rotting.
    Marty (in Mississippi)
    XS1100SG
    XS650SK
    XS650SH
    XS650G
    XS6502F
    XS650E

  • #2
    Front?

    I am guessing you are talking the front reservior?, Mine looked like crap, but cleaned it with soap and water and tooth brush (my woman never even tasted a difference on her brush) (removed from M/C of course) Cleaned the grove in the M/C houseing and re-installed with some sealer on the OEM O ring. Looks pritty good after and seals up nice. Got some pic's of your work? Love to see what you did

    Originally posted by jetmechmarty View Post
    The reservoir looked awful. It's all chalky looking. I went after it with one of those headlight restoration kits. It looks good now.

    It looked pretty nice after the 1000 grit followed by 2500 grit wet sanding. The kit has polish and a nice clearcoat to finish it off. It won't pass for new, but it no longer appears old and rotting.
    1979 XS1100 Special (Mad Max, OEM) Current
    1980 XS1100 Special
    1990 V Max
    1982 KZ750 LTD Twin
    1986 700 FZR Yamaha Fazer (faster then expected)
    1979 XS750 Special (my 1st Special)
    1974 CB750-Four



    Past/pres Car's
    1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

    Comment


    • #3
      Here you go... a before and after: http://www.xs11.com/forum/showthread...ight=reservoir
      Fast, Cheap, Reliable... Pick any two

      '78E original owner - resto project
      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
      '82 XJ rebuild project
      '80SG restified, red SOLD
      '79F parts...
      '81H more parts...

      Other current bikes:
      '93 XL1200 Anniversary Sportster 85RWHP
      '86 XL883/1200 Chopper
      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
      Cage: '13 Mustang GT/CS with a few 'custom' touches
      Yep, can't leave nuthin' alone...

      Comment


      • #4
        M/c

        Here is what mine looked like after useing my womans toothbrush Please don't tell her
        1979 XS1100 Special (Mad Max, OEM) Current
        1980 XS1100 Special
        1990 V Max
        1982 KZ750 LTD Twin
        1986 700 FZR Yamaha Fazer (faster then expected)
        1979 XS750 Special (my 1st Special)
        1974 CB750-Four



        Past/pres Car's
        1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

        Comment


        • #5
          Mine looks like Steve's before and after in the other thread.

          200 grit will remove the chalk in a hurry. The 2500 grit makes it real nice and the plastic polish is the finishing touch. I did not want to use enamel because of the brake fluid. If the coating in the headlight kit comes off, I might not notice it.

          The pieces that go on top of the reservoir (including the cover) are available from Mike's XS for the price of a new master cylinder. ($50)

          The O'ring that seals the bottom of the reservoir on mine is unserviceable. Does anyone here know where I can source one?
          Last edited by jetmechmarty; 12-14-2011, 08:31 AM.
          Marty (in Mississippi)
          XS1100SG
          XS650SK
          XS650SH
          XS650G
          XS6502F
          XS650E

          Comment


          • #6
            Mikes

            I sall the one on mikes, didnt show the top, so dont know if it has the OEM decal, you can still get the OEM cap and dia. gasket if your metal is ok, for $45.00
            http://www.boats.net/parts/search/Ya...OSE/parts.html

            As to the O ring, off to ACE to match one up

            Originally posted by jetmechmarty View Post
            Mine looks like Steve's before and after in the other thread.

            200 grit will remove the chalk in a hurry. The 2500 grit makes it real nice and the plastic polish is the finishing touch. I did not want to use enamel because of the brake fluid. If the coating in the headlight kit comes off, I might not notice it.

            The pieces that go on top of the reservoir (including the cover) are available from Mike's XS for the price of a new master cylinder. ($50)

            The O'ring that seals the bottom of the reservoir on mine is unserviceable. Does anyone here know where I can source one?
            1979 XS1100 Special (Mad Max, OEM) Current
            1980 XS1100 Special
            1990 V Max
            1982 KZ750 LTD Twin
            1986 700 FZR Yamaha Fazer (faster then expected)
            1979 XS750 Special (my 1st Special)
            1974 CB750-Four



            Past/pres Car's
            1961 Catalina 389/1970 Torino GT 351/1967GTO 12to1 comp./ Roller cam/ T-10/ 456 gear/Tri-power/1967 GTO 400, 1969 Camaro, 1968 Z28, 2001 BMW M Roadster 0 to 60 in 4.5 sec. Jaguar XK8

            Comment

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