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what do i need to take apart the mc

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  • what do i need to take apart the mc

    maybe there's a write up? I know there's a write up on how to reset the plunger...but no write up on how to desemble the mc...
    _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

    1982 gs1100e "all business" cafe project
    1980 gs1000g "stock"
    1982 honda express "stretched 10 inch(my daughters scooter)
    2008 jmstar 150cc Chinese scooter ( wife's bike)

  • #2
    There are 2 Philips screws in the bottom of the reservoir and then that comes off with a twist am pull, it is did friction fit at this point. Then you need to remove the rubber boot from around the end of the plunger. There may or not be a thin plastic washer under that. Next will be a snapring. I remove it with a pick otherwise you will need a thin long reach snapring pliers. Then you can pull/push out the plunger. Done.
    Nathan
    KD9ARL

    μολὼν λαβέ

    1978 XS1100E
    K&N Filter
    #45 pilot Jet, #137.5 Main Jet
    OEM Exhaust
    ATK Fork Brace
    LED Dash lights
    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

    Green Monster Coils
    SS Brake Lines
    Vision 550 Auto Tensioner

    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

    Theodore Roosevelt

    Comment


    • #3
      super nice JUDGE

      mine is nice but yours is the bomb but we both have issues mine are rings and pistons .....any leads to where to get pistons or gaskets for a top end job?gump
      windjammer gump
      bikes now own
      1981xs1100sh special
      1971 cb 350
      mini chopper project
      bikes use to own
      1978 750/four..
      1983kz1100 ltd

      Comment


      • #4

        Right Angled Snap ring Plier Set - Reaches in deep to remove clips when
        rebuilding master cylinders.
        Marty (in Mississippi)
        XS1100SG
        XS650SK
        XS650SH
        XS650G
        XS6502F
        XS650E

        Comment


        • #5
          Originally posted by natemoen View Post
          There are 2 Philips screws in the bottom of the reservoir and then that comes off with a twist am pull, it is did friction fit at this point. Then you need to remove the rubber boot from around the end of the plunger. There may or not be a thin plastic washer under that. Next will be a snapring. I remove it with a pick otherwise you will need a thin long reach snapring pliers. Then you can pull/push out the plunger. Done.
          I didn't see any screws in there...humming guess I got to look a little harder.....here is the link to my last post...Mabel u can show me where the screws are? http://http://www.xs11.com/forum/showthread.php?t=31858
          _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

          1982 gs1100e "all business" cafe project
          1980 gs1000g "stock"
          1982 honda express "stretched 10 inch(my daughters scooter)
          2008 jmstar 150cc Chinese scooter ( wife's bike)

          Comment


          • #6
            Originally posted by windjammergump View Post
            mine is nice but yours is the bomb but we both have issues mine are rings and pistons .....any leads to where to get pistons or gaskets for a top end job?gump
            appreciate it gump.... yea just the mc this time around... gaskets are on eBay and piston as well
            _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

            1982 gs1100e "all business" cafe project
            1980 gs1000g "stock"
            1982 honda express "stretched 10 inch(my daughters scooter)
            2008 jmstar 150cc Chinese scooter ( wife's bike)

            Comment


            • #7
              master cylinder

              Lee my MC reservoir didn't have screws either it was pressed in place and the long cover screws helped hold it in place. If yours isn't leaking I'd just clean it and leave it alone. I tried to twist and pry mine out and all I accomplished was to cause a leak where one didn't exist before. Steel lake trout line or guitar strings will clean out the holes.
              mack
              79 XS 1100 SF Special
              HERMES
              original owner
              http://i946.photobucket.com/albums/a...ps6932d5df.jpg

              81 XS 1100 LH MNS
              SPICA
              http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

              78 XS 11E
              IOTA
              https://youtu.be/wB5Jfbp6SUc
              https://youtu.be/RaI3WYHSuWA



              Have recovery trailer and shop if you breakdown in my area.
              Frankford, Ont, Canada
              613-398-6186

              Comment


              • #8
                On the Special models at least, there are no screws but the ones that hold the cover on, those go through the plastic reservior into the MC body to hold it all down. There is a rubber o-ring around the neck that is pressed down into the MC. you should be able to twist it around some, and then take a putty knife and pry the reservior up. If you can just twist it say 90 degrees, you can uncover the spooge hole and clean it and the supply hole into the MC out without removing the reservior.

                AS otheres have stated the kep to pulling the plunger is that bloody little C-clip way down in there. I used two rat tail files, I ground the tips where they go into a file handle down to fit the holes in the C-clip and used those to work it out.
                Life is what happens while your planning everything else!

                When your work speaks for itself, don't interrupt.

                81 XS1100 Special - Humpty Dumpty
                80 XS1100 Special - Project Resurrection


                Previously owned
                93 GSX600F
                80 XS1100 Special - Ruby
                81 XS1100 Special
                81 CB750 C
                80 CB750 C
                78 XS750

                Comment


                • #9
                  That's right if your screws go all the way through the reservoir thee won't be any inside. Sorry I am having issues lately.
                  Nathan
                  KD9ARL

                  μολὼν λαβέ

                  1978 XS1100E
                  K&N Filter
                  #45 pilot Jet, #137.5 Main Jet
                  OEM Exhaust
                  ATK Fork Brace
                  LED Dash lights
                  Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                  Green Monster Coils
                  SS Brake Lines
                  Vision 550 Auto Tensioner

                  In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                  Theodore Roosevelt

                  Comment


                  • #10
                    Its ok Nate, we all have issues some days. CRS, Oldtimers.....Jack Daniels!!
                    Life is what happens while your planning everything else!

                    When your work speaks for itself, don't interrupt.

                    81 XS1100 Special - Humpty Dumpty
                    80 XS1100 Special - Project Resurrection


                    Previously owned
                    93 GSX600F
                    80 XS1100 Special - Ruby
                    81 XS1100 Special
                    81 CB750 C
                    80 CB750 C
                    78 XS750

                    Comment


                    • #11
                      But I am only 27 and I don't drink!
                      Nathan
                      KD9ARL

                      μολὼν λαβέ

                      1978 XS1100E
                      K&N Filter
                      #45 pilot Jet, #137.5 Main Jet
                      OEM Exhaust
                      ATK Fork Brace
                      LED Dash lights
                      Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                      Green Monster Coils
                      SS Brake Lines
                      Vision 550 Auto Tensioner

                      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                      Theodore Roosevelt

                      Comment


                      • #12
                        The '78 (and at least some of the '79s) standard master cylinders have the reservoirs with the brass inserts and the two screws inside; all the specials and the later standards have the reservoir held on by the cover screws. There's two versions of the rear master cylinders too; same difference, but I'm not sure where the change came.
                        Fast, Cheap, Reliable... Pick any two

                        '78E original owner - resto project
                        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                        '82 XJ rebuild project
                        '80SG restified, red SOLD
                        '79F parts...
                        '81H more parts...

                        Other current bikes:
                        '93 XL1200 Anniversary Sportster 85RWHP
                        '86 XL883/1200 Chopper
                        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                        Cage: '13 Mustang GT/CS with a few 'custom' touches
                        Yep, can't leave nuthin' alone...

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