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  • Engine Removal

    The manual tells me to remove the mounting bolts, slide the engine forward and remove it on the right side.

    That is one honkin engine to move. Any suggestions on how to slide and remove it without rupturing discs in my back?
    Sam Christensen
    The Chronicles of my Rebuild http://xs1100rebuild.blogspot.com

    --------------------------------------------------------
    If you are leading and no one is following, maybe your just taking a walk.

    Currently bikeless. Sold my 1980 XS1100 Special

  • #2
    If you take the upper front motor mounts out, you can slip a pipe thru the block, have a helper on the other side. Bring it out the right side.
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

    Comment


    • #3
      I slid a couple of 1 by 4's under the engine and used them as a ramp to slide it out.

      Also, and this probably helped more than anything, I cussed A LOT.
      Ich habe dich nicht gefragt.

      Comment


      • #4
        Roar!

        Throwing all caution to the wind, I summoned superhuman strength, straddled the frame and lifted the engine forward. Then rotated it out. Thanks for the advice. Dang that was a heavy engine. I can lift the bike by hand now.
        Sam Christensen
        The Chronicles of my Rebuild http://xs1100rebuild.blogspot.com

        --------------------------------------------------------
        If you are leading and no one is following, maybe your just taking a walk.

        Currently bikeless. Sold my 1980 XS1100 Special

        Comment


        • #5
          you might also ...

          find that taking the oil filter cup off will add some additional clearance ...
          80G Mini-bagger
          VM33 Smooth bores, Pods, 4/1 Supertrapp, SS brake lines, fork brace

          Past XS11s

          79F Stone stocker and former daily driver, sold May '10 now converting for N.O. to cafe style
          79SF eventually dismantled for parts
          79F Bought almost new in 80, sold for a house
          79F The Ernie bike sold to a Navy dude summer 08
          79SF Squared-off Special, Vetter/Bates tour pkg., Mikes XS coils, G rear fender and tail light. Sold June 09

          Comment


          • #6
            oooppsss ...

            a hair late
            80G Mini-bagger
            VM33 Smooth bores, Pods, 4/1 Supertrapp, SS brake lines, fork brace

            Past XS11s

            79F Stone stocker and former daily driver, sold May '10 now converting for N.O. to cafe style
            79SF eventually dismantled for parts
            79F Bought almost new in 80, sold for a house
            79F The Ernie bike sold to a Navy dude summer 08
            79SF Squared-off Special, Vetter/Bates tour pkg., Mikes XS coils, G rear fender and tail light. Sold June 09

            Comment


            • #7
              A 600 lb bike.. minus 225lbs for the engine.. 75 lbs worth of exhaust, seat, and tank.. Leaves a 300lb bike still. It's a magic trick!! Where is it!?

              A couple of times I've done the magic trick...








              So.. a lot lighter than it was.. yes. picking it up by hand now.. ummm.. Not if that engine seemed heavy! lol.

              Tod
              Try your hardest to be the kind of person your dog thinks you are.

              You can live to be 100, as long as you give up everything that would make you want to live to be 100!

              Current bikes:
              '06 Suzuki DR650
              *'82 XJ1100 with the 1179 kit. "Mad Maxim"
              '82 XJ1100 Completely stock fixer-upper
              '82 XJ1100 Bagger fixer-upper
              '82 XJ1100 Motor/frame and lots of boxes of parts
              '82 XJ1100 Parts bike
              '81 XS1100 Special
              '81 YZ250
              '80 XS850 Special
              '80 XR100
              *Crashed/Totalled, still own

              Comment


              • #8
                I love the fact that you've got this bike torn down to the point of having the engine removed and the saddlebags are still on! Nice job getting that engine out! More power to ya'!
                Tim Ripley - Gaithersburg, MD
                1981 XS1100 Special "Spoiled Rotten" Just sold - currently bikeless!!
                23mm float height
                120 main jets
                42.5 pilot jets
                drilled stock airbox with K&N
                Jardine 4 to 1 Exhaust
                spade fusebox
                1st and 2nd gear fix

                Comment


                • #9
                  Easy way to get it back in..

                  The downhill slope helps a lot.

                  '84 Sport

                  Comment


                  • #10
                    I like the way you did that with the wood.
                    When I removed mine,as I was stripping the whole bike, I just laid her on her side under my hoist, lifted the motor out with winch, shifted the frame, then slid a moving table under the engine , l owered it an started work.
                    Did the reverse putting it back in, frame lying on its left side, drop engine in .

                    no problem at all lads, none at all.
                    http://i139.photobucket.com/albums/q...e/DSC00009.jpg
                    1980 XS1100 Std English Assembled, 378k miles
                    In stock untouched contion.
                    http://i139.photobucket.com/albums/q...e/seatside.jpg
                    1979 XS1100F Std NZ new,
                    Mikes XS coils
                    Jardine 4-1
                    Pod filters
                    Harley Davidson Rear Fender
                    Bullet signal lights
                    Twin 75mm headlights
                    Self made single seat

                    Comment

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