another carb question

[adam79]

I am cleaning my carbs (79 XS1100SF), and have just removed the needle and seat below the float on carb #2. The reddish gasket that was under the seat is pretty much disintegrated/gone, but the same gasket on carb #1 was fully intact. Is this an indication of something, or is it normal to have dissimilar wear patterns? Can I find a single replacement gasket, or do I need a whole rebuild kit?

[bikerphil]

float valve gasket

Don't know why one would fall apart and the others are fine. Don't ya just love those PO's? Anyway, Bikebandit.com (name says it all) has 'em for $7.65 ea. or Mikesxs.com has the whole needle and seat assembly w/washer for $9.00. If your needles show any wear, I'd go for the new assemblys. JMHO

[adam79]

Ok, thanks.


Now, I've got all the bottoms of each carb disassembled and cleaned, except the top of the pilot jet on carb #3 is stripped and I cant get it out. What should I do?

[bikerphil]

stripped pilot jet

Yeah, that can be a bit of a dilemma. First, soak it with some good penetrating oil such as PB Blaster. Then check out this thread below. It should give you some good options.

http://www.xs11.com/forum/showthread...pped+pilot+jet

[oseaghdha]

Ok, thanks.


Now, I've got all the bottoms of each carb disassembled and cleaned, except the top of the pilot jet on carb #3 is stripped and I cant get it out. What should I do?

I had to drill mine out. Don't remember what size drill though. It was just under the minor thread diameter. I then had to pick the threads out of the hole.
You can try to find a left hand drill or an easy out, but I have had luck with neither one.

[adam79]

It seems other people have had a problem finding a reverse drill bit for this problem. i called the home depot and they said they didn't carry one. Does anyone know where to get one?

[ccogswel]

Snapon has them. Or use to. Matco may be anopther place to try.

[bikerphil]

LH drill bit

Any good tool supplier in your area should have somthing, or online link...

http://www.mytoolstore.com/hanson/hanson.html

[adam79]

I'm looking at them now. What size should I be after? 3/16in or 1/4in?

[bikerphil]

LH bit size

Whoa, those sound a bit big. I just looked at an old pilot jet I have and I think 7/64 should be the perfect size. You don't want to take any chances F'en up the threads in the carb. then you're pretty much screwed. 3/32 would be ok too.

[adam79]

sorry, typo, I meant 3/32

[latexeses]

Snap-on carries a set of cobalt left hand drills and screw extractors.

Acording to the box, part #EXDL10. I have had the set for years and wished I had had them about ten years earlier. I've never lost a screw. Yet.

They were a bit pricey but the cost of not having them would have been frustration to the tenth power.

[SFerinTEXAS]

eaze out has worked for me every time. Size #1 Sears, autoparts, hardware store

[tarzan]

Sears also sells a handy extractor set with a left handed drill on one end and extractor on the other.I think the set cost me $20.Iused it to remove some screws on the rail but it didnt work for me on a pilot screw.I ended up drilling the pilot screw out to the minor dia. as stated above and using a dental pick to dig out the thread.

[newc4]

My preferred method. Make sure you have a flat head screw drive that fits down the throat. Douse the jet with penetrating oil. Fire up a propane torch and heat the body around the area where the jet sets. Be sure you have off the floats, the brass ones will separate in a jiffy - don't ask how I know. Once the oil is sizzling the jets usually come out easy.

If you've torn up the slot, its easy out time. The same procedure works just as well.

Darrell