carb float bowl screws

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  • oldyam80sg
    XS-XJ Guru
    • Apr 2007
    • 2041
    • Hackettstown , New Jersey

    #1

    carb float bowl screws

    So those that have cleaned their carbs multiple times I have a couple questions. The float bowl screws are now stripped. I need to know what size they are. The threads are worn out so do I use a longer screw and a lock nut if there is room? I' m sure I 'am not the only one who has had this problem. What is the fix and no JB weld. I cannot use a heli-coil because there is no room.
    1980 XS1100 SG
    Inline fuel filters
    New wires in old coils-outer spark plugs
    160 mph speedometer mod
    Kerker Exhaust
    xschop K & N air filter setup
    Dynojet Recalibration kit
    1999 Kawasaki ZRX1100
    1997 Jeep Cherokee 4.5"lift installed
  • cajun31
    Moderator
    • Oct 2003
    • 1780
    • Brandon, MS

    #2
    Be more specific. Are they all stripped or just one or two? I have had success with going up one size on them and using a die to cut new threads. If you go that route then get longer screws as well. I have converted many of mine to longer allen head screws.
    2 - 80 LGs bought one new
    81 LH
    02 FXSTB Nighttrain
    22 FLTRK Road Glide Limited
    Jim

    Comment

    • oldyam80sg
      XS-XJ Guru
      • Apr 2007
      • 2041
      • Hackettstown , New Jersey

      #3
      1 stripped-never mind -looked at a previous thread
      1980 XS1100 SG
      Inline fuel filters
      New wires in old coils-outer spark plugs
      160 mph speedometer mod
      Kerker Exhaust
      xschop K & N air filter setup
      Dynojet Recalibration kit
      1999 Kawasaki ZRX1100
      1997 Jeep Cherokee 4.5"lift installed

      Comment

      • oldyam80sg
        XS-XJ Guru
        • Apr 2007
        • 2041
        • Hackettstown , New Jersey

        #4
        Just to be clear on something -If I was to go one size up on the threads, then you use a tap. A die is used to put threads on a screw. I used a tap and die set my entire working life. I could use a M6 tap and a longer M6 screw instead of the stock M5 screw.
        1980 XS1100 SG
        Inline fuel filters
        New wires in old coils-outer spark plugs
        160 mph speedometer mod
        Kerker Exhaust
        xschop K & N air filter setup
        Dynojet Recalibration kit
        1999 Kawasaki ZRX1100
        1997 Jeep Cherokee 4.5"lift installed

        Comment

        • speedlimit85
          XStremely XSive
          • Jan 2017
          • 420
          • Gainesville, Fl.

          #5
          I got them replaced from Z1 enterprises
          80 G

          Comment

          • cajun31
            Moderator
            • Oct 2003
            • 1780
            • Brandon, MS

            #6
            Originally posted by oldyam80sg
            Just to be clear on something -If I was to go one size up on the threads, then you use a tap. A die is used to put threads on a screw. I used a tap and die set my entire working life. I could use a M6 tap and a longer M6 screw instead of the stock M5 screw.
            I apologize for my first comment. I meant tap and yes one size up. If the heads of the screws rub the float bowl then take a grinder and just grind a small amount of material off of the screw head side. If you go with allen head screws they fit just fine. Doesn't take a lot of torque to keep the bowl sealed and going a bit longer then the stock screws will keep them for stripping. Over tightening them is obviously what strips them to begin with.
            2 - 80 LGs bought one new
            81 LH
            02 FXSTB Nighttrain
            22 FLTRK Road Glide Limited
            Jim

            Comment

            • oldyam80sg
              XS-XJ Guru
              • Apr 2007
              • 2041
              • Hackettstown , New Jersey

              #7
              Put a brand new longer Allen head screw and tighten it up and it worked.
              1980 XS1100 SG
              Inline fuel filters
              New wires in old coils-outer spark plugs
              160 mph speedometer mod
              Kerker Exhaust
              xschop K & N air filter setup
              Dynojet Recalibration kit
              1999 Kawasaki ZRX1100
              1997 Jeep Cherokee 4.5"lift installed

              Comment

              • cajun31
                Moderator
                • Oct 2003
                • 1780
                • Brandon, MS

                #8
                Originally posted by oldyam80sg
                Put a brand new longer Allen head screw and tighten it up and it worked.
                I did that initially and it wasn't long before I was doing the repair I described. You probably only have a few threads left that are now sufficing. As long as you don't have to go back in the carbs for fine tuning you may be fine for a while.
                2 - 80 LGs bought one new
                81 LH
                02 FXSTB Nighttrain
                22 FLTRK Road Glide Limited
                Jim

                Comment

                • jetmechmarty
                  Master of XSology
                  • Nov 2003
                  • 7761
                  • Coldwater, Mississippi

                  #9
                  For future reference:



                  I have made several repairs with this stuff. No, it's not for head bolts or spark plugs. I think it's appropriate for a stripped fastener on a carburetor.
                  Marty (in Mississippi)
                  XS1100SG
                  XS650SK
                  XS650SH
                  XS650G
                  XS6502F
                  XS650E

                  Comment

                  • oldyam80sg
                    XS-XJ Guru
                    • Apr 2007
                    • 2041
                    • Hackettstown , New Jersey

                    #10
                    Will look for this jetmechmarty! Thanks!
                    1980 XS1100 SG
                    Inline fuel filters
                    New wires in old coils-outer spark plugs
                    160 mph speedometer mod
                    Kerker Exhaust
                    xschop K & N air filter setup
                    Dynojet Recalibration kit
                    1999 Kawasaki ZRX1100
                    1997 Jeep Cherokee 4.5"lift installed

                    Comment

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