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  • Fuel Line

    Hello, 1979 1100SF ( ones with the 4 fuel lines ) I thought I would be smart and replace all my old fuel lines when 1 of them cracked. WRONG> So now I am messed up with fuel line that is WAY Too thick and will not bend, The auto store stuff is also TOO thick > Cannot get tank down and lines to not kink

    My Request is a link or info to find OEM size Fuel lines like 10 feet. and some clamps and 2 new t fittings . ANY help appreciated. Down hard and tired of smelling gas !

  • #2
    Hey there thanks for the post.

    Go to a small engine shop and pick up some viton fuel tubing. Typically comes in a yellow color. Take a piece of your old fuel line so they can match the inside diameter. That stuff is very elastic and will go over the petcock and carb fittings. Don't even need to use clamps, it's going to be a tight enough fit. Used it on my 80SG, my best advice is loop the fuel line so it doesn't get kinks. After a while it stiffens up and will hold its shape.
    Howard

    ZRX1200

    BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

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    • #3
      Originally posted by jax11 View Post
      Hello, 1979 1100SF ( ones with the 4 fuel lines ) I thought I would be smart and replace all my old fuel lines when 1 of them cracked. WRONG> So now I am messed up with fuel line that is WAY Too thick and will not bend, The auto store stuff is also TOO thick > Cannot get tank down and lines to not kink

      My Request is a link or info to find OEM size Fuel lines like 10 feet. and some clamps and 2 new t fittings . ANY help appreciated. Down hard and tired of smelling gas !
      Welcome Jax11
      Fuel tee Thread: http://www.xs11.com/forum/showthread.php?t=36207

      Here's a thread on your topic that has a lot of info: http://www.xs11.com/forum/showthread...ighlight=tygon

      Motion Pro Industries link: https://www.motionpro.com/c/fuel-line

      I personally use the yellow tygon fuel line and like the ability to see the fuel flow.

      This link is where I found the best price for bulk tygon: https://www.saint-gobain-northameric...s/brands/tygon





      Last edited by Schming; 04-11-2020, 12:02 PM.
      1980 XS1100G "Dolly G" Full Dresser (with a coat of many colors )
      1979 XS1100SF (stock-euro mods planned)
      1984 XV700L Virago (to be hot-modded)
      1983 XJ750MK Midnight Maxim (semi-restored DD)
      1977 XS650D ( patiently awaiting resto)

      Sometimes it takes a whole tank of gas before you can think straight.

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      • #4
        Thanks ,

        Thanks > some times the easiest answer in right in your face. Found at McMaster Carr and I hope the hard is the best way to go as they have a soft abut I suspect soft would kink in my applications. Thanks again Jamie

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        • #5
          soft is good

          Hi Jax, glad you found some gas line,,,,,the softer line is good as long as it bends without kinking, try a 180 bend and if it doesnt kink you are good to go, plus the soft is really easy to push over the line nipples, use a hose clamp or zip tie to be safe as I have had even the good stuff over time and heat get enlarged and not hold as good. Usually I go to Honda and get their fuel line,,,best stuff along with viton,,,,,ride on,,,,,Mike in Sun Diego
          mike
          1982 xj1100 maxim
          1981 venture bagger
          1999 Kawi Nomad 1500 greenie
          1959 wife

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          • #6
            I have Tygon fuel line I bought on E Bay years ago. Good stuff, easy to work with and hardens up over time but it will take a while. The black fuel line sold in auto parts stores break down over time.
            1980 XS1100 SG
            Inline fuel filters
            New wires in old coils-outer spark plugs
            160 mph speedometer mod
            Kerker Exhaust
            xschop K & N air filter setup
            Dynojet Recalibration kit
            1999 Kawasaki ZRX1100
            1997 Jeep Cherokee 4.5"lift installed

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            • #7
              motorcycle shop

              go to your nearest cycle shop and get about 4 to 5 feet of fuel line. Carry your a piece of your old tubing that you had previously that worked and match it up. Sometimes they have different sizes available and that is the easiest way to make sure you get the right size. That fuel line will last a long time and does not get stiff quickly. I have had mine on my bike for 10 years with no problems. The clear tubing is ok too but I prefer the black tubing that came on the bike originally for the look.
              2 - 80 LGs bought one new
              81 LH
              02 FXSTB Nighttrain
              22 FLTRK Road Glide Limited
              Jim

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