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  • gasket removal question.

    I took the jugs off my holey piston engine in preparation for some none holey pistons and I'm having a pita getting the 30yr old base gasket off.
    Any ideas? My knife is really slow going.
    Hi, my name is George & I'm a twisty addict!

    80G (Green paint(PO idea))
    The Green Monster
    K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
    Got him in '04.
    bald tire & borrowing parts

    80SG (Black w/red emblems & calipers)
    Scarlet
    K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
    Got her in '11
    Ready for the twisties!

    81H (previously CPMaynard's)
    Hugo
    Full Venturer, Indigo Blue with B/W painted tank.
    Cold weather ride

  • #2
    How about one of those mini blowlamps to soften it up a bit?
    XS1100F 1980 European model. Standard. Dyna coils. Iridium plugs. XS750 final drive (sometimes). Micron fork brace. Progressive front springs. Geezer regulator/rectifier. Stainless 4 into 2 exhaust. Auto CCT (Venturer 1300) SOLD. New project now on the go. 1980 European model.

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    • #3
      stubborn gasket

      try using a gasket removing tool available at any auto parts store for about $5.00. mine clamps a single edged razor blade in it and it makes gasket and crud removal simple. I usually warm the gasket/crud just a little bit with an old blow dryer

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      • #4
        Abrasive Pads

        There are abrasive pads that fit a die grinder/drill that cut gaskets, but no harm to metal. You can get 1 or 2 inch diameters. The pad material looks very much like a "Scotch Brite" pad. They work on the most stubborn gaskets. They have threads on the pads and screw on and off of the arbor quickly.

        Here is an example but it is not the exact one I have:

        http://www.grainger.com/product/MERI...U43?s_pp=false

        Mike
        1981 XS1100H Venturer
        K&N Air Filter
        ACCT
        Custom Paint by Deitz
        Geezer Rectifier/Regulator
        Chacal Stainless Steel Braided Brake Lines
        Chrome Front Rotor & Caliper Covers
        Stebel Nautilus Horn
        EBC Front Rotors
        Limie Accent Moves On In 2015

        Mike

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        • #5
          Hey George,

          They have the Scotch Brite discs at wallyworld, let's see if this photo link from 3M works?



          T.C.
          T. C. Gresham
          81SH "Godzilla" . . .1179cc super-rat.
          79SF "The Teacher" . . .basket case!
          History shows again and again,
          How nature points out the folly of men!

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          • #6
            CRC Gasket Remover (12oz) - CRC Industries 05021, this will soften the gasket and make it easier to remove.

            The Other Earl
            80SG, 81SH, 80 standard parts bike, 81SH parts bike
            and new to me 78 standard dresser

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            • #7
              TC the ones pictured in your reply are far to rough to be using for gasket removal. I have used them and they will tear out 3/4 inch of Bondo in a few seconds.
              I use the earlier mentioned ones that appear as a scotch bright pad. They are great but require a compressor to do the job, which many do not have.
              The CRC stuff that Ol Red mentions works very well to get gaskets off. It is fast and serious stuff for getting a gasket to almost dissolve before your eyes. Big down side to it is it will harm aluminum if left to long so be wary of that. If it is rinsed off quick enough it may not be a concern but it does take more time to get the more seriously stuck gaskets off as well.
              The razor blade scraper is ones best friend if you do not have a compressor handy. Heat will aid it. If one does have a compressor then you can not beat the 3M scotch bright looking pads. I have some here but they appear to not have a part number I can find. I can take pics later if it helps.
              2-79 XS1100 SF
              2-78 XS1100 E Best bike Ever
              80 XS 1100 SG Big bore kit but not fully running yet.
              Couple of more parts bikes of which 2 more will live!

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              • #8
                I usually scrape the easy stuff with a razorblade knife and finish with a little flap wheel sander that Dremmel makes. Small enough to get into those tight areas between studs.


                Try your hardest to be the kind of person your dog thinks you are.

                You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                Current bikes:
                '06 Suzuki DR650
                *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                '82 XJ1100 Completely stock fixer-upper
                '82 XJ1100 Bagger fixer-upper
                '82 XJ1100 Motor/frame and lots of boxes of parts
                '82 XJ1100 Parts bike
                '81 XS1100 Special
                '81 YZ250
                '80 XS850 Special
                '80 XR100
                *Crashed/Totalled, still own

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                • #9
                  Abrasive Discs

                  I use these with the arbor on a right angle die grinder. They are available in different levels of abrasion. They will take off the toughest gaskets with no other tool needed. Leaves the metal clean and unharmed. Did I mention that they do it quickly?

                  Mike

                  http://www.grainger.com/product/ARC-...set&s_pp=false
                  1981 XS1100H Venturer
                  K&N Air Filter
                  ACCT
                  Custom Paint by Deitz
                  Geezer Rectifier/Regulator
                  Chacal Stainless Steel Braided Brake Lines
                  Chrome Front Rotor & Caliper Covers
                  Stebel Nautilus Horn
                  EBC Front Rotors
                  Limie Accent Moves On In 2015

                  Mike

                  Comment


                  • #10
                    I'll scrape as much as possible off, then use the 'blue' Scotchbrite discs, AKA 'surface conditioning discs'. The brown and maroon ones are coarser and will remove metal unless used very carefully. As seen here: http://www.xs11.com/forum/showthread.php?t=39869

                    Whatever you use, make sure the 'dust' doesn't get inside the motor...
                    Fast, Cheap, Reliable... Pick any two

                    '78E original owner - resto project
                    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                    '82 XJ rebuild project
                    '80SG restified, red SOLD
                    '79F parts...
                    '81H more parts...

                    Other current bikes:
                    '93 XL1200 Anniversary Sportster 85RWHP
                    '86 XL883/1200 Chopper
                    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                    Cage: '13 Mustang GT/CS with a few 'custom' touches
                    Yep, can't leave nuthin' alone...

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                    • #11
                      I have always had good luck using either good quality gasket or paint remover to loosen it and a hobby exacto 1/2 flat blade. Acetone works pretty good on the harder materials also. The exacto allows you to get into tight places. You have to get flat and level and take care not to put too much pressure on the blade.
                      To fix the problem one should not make more assumptions than the minimum needed.

                      Rodan
                      https://www.youtube.com/watch?v=khm6...liHntN91DHjHiS
                      1980 G Silverbird
                      Original Yamaha Fairfing and Bags
                      1198 Overbore kit
                      Grizzly 660 ACCT
                      Barnett Clutch Springs
                      R1 Clutch Fiber Plates
                      122.5 Main Jets
                      ACCT Mod
                      Mac 4-2 Flare Tips
                      Antivibe Bar ends
                      Rear trunk add-on
                      http://s1184.photobucket.com/albums/z329/viperron1/

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