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  • Stock Muffler Patch?

    I have a pinhole leak on my muffler. What can I use to patch it? JB Weld? Ideas?
    1979 XS1100F
    2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

  • #2
    Depends on how hot it gets. I used it to patch the oil screens in the bottom of XS650s, had a temp dip stick so I know it will stand up to oil and 250°+. Checked it at 5K and 10K, good. Funny, many said it would melt. I figure if the oil gets hot enough to melt JB Weld you have most likely holed your piston/s. Oh, I also used it to put a cylinder fin back on, held fast.
    76 XS650 C ROADSTER
    80 XS650 G Special II
    https://ibb.co/album/icbGgF
    80 XS 1100 SG
    81 XS 1100LH/SH DARKHORSE
    https://tinyurl.com/k6nzvtw
    AKA; Don'e, UD, Unca Don'e

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    • #3
      Originally posted by donebysunday View Post
      Depends on how hot it gets. I used it to patch the oil screens in the bottom of XS650s, had a temp dip stick so I know it will stand up to oil and 250°+. Checked it at 5K and 10K, good. Funny, many said it would melt. I figure if the oil gets hot enough to melt JB Weld you have most likely holed your piston/s. Oh, I also used it to put a cylinder fin back on, held fast.
      JB weld will NOT stay on the chrome. It'll pop off when it's hot.

      Before replacing my left-side exhaust with a COMPLETE new OEM left side which included the already inserted gaskets, clamps and heat shield, just wire-feed spot welded the pinholes. Unseen, as they all were on the underside, and the short heat time spot welding kept heat from damaging the chrome around the spot welds.
      1500degrees to breakdown chrome happened quickly with just the spot welds, so any grinding prior isn't necessary. Hit the spots with Duplicolors Hi-Temp silver to avoid any rust. BTW, that particular paint does NOT change color from heat, not even at the head pipe collector.
      81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

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      • #4
        Interesting. Thanks Motoman.
        1979 XS1100F
        2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

        Comment


        • #5
          Most welcome, hope that was of some help for a temp. fix!
          81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

          Comment


          • #6
            There is a small hole around the footpeg that is there more moisture to exit if it builds up in there
            Nathan
            KD9ARL

            μολὼν λαβέ

            1978 XS1100E
            K&N Filter
            #45 pilot Jet, #137.5 Main Jet
            OEM Exhaust
            ATK Fork Brace
            LED Dash lights
            Ammeter, Oil Pressure, Oil Temp, and Volt Meters

            Green Monster Coils
            SS Brake Lines
            Vision 550 Auto Tensioner

            In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

            Theodore Roosevelt

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            • #7
              Hmm. I don't think this is that. Definitely a hole.
              1979 XS1100F
              2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

              Comment

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