Shift Pawls

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  • bikerphil
    replied
    Yep, they would have to look pretty darn pristine for me to leave them alone.

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  • trbig
    replied
    -1... lol.


    Post a pic of 2nd gear and the dogs. DON'T grind them if they don't need them. Dremmeling the gears cuts through the case hardness of them. Unless 2nd gear is pretty bad, moving the washer to the other side just about doubles the gear engagement. If it wasn't skipping before, it'll never skip after the washer swap.

    So, I have to disagree here and say that if it ain't broke, don't try to fix it. I consider the gear fix a necessary evil to fix skipping gears, but only as a last measure, not a preventive maintenance.

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  • motoman
    replied
    Originally posted by bikerphil
    I would leave the drum, use the new shift forks and do a dremel touch up to the dogs/slots on the 1/4 and 2/5 gear sets. I would also move the washer over to the other side of 2nd gear. Any other shimming shouldn't really be necessary.
    +1....... 'bout covers it..

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  • bikerphil
    replied
    I would leave the drum, use the new shift forks and do a dremel touch up to the dogs/slots on the 1/4 and 2/5 gear sets. I would also move the washer over to the other side of 2nd gear. Any other shimming shouldn't really be necessary.

    Leave a comment:


  • donebysunday
    replied
    Originally posted by bikerphil
    Those are the shift forks and I doubt the drum is damaged unless those small nubs are badly worn down.
    Nubs look nice and round number 2 looks like new !
    By the shown movement in them some thing was moving around in that trans maybe the gears ? Take a look at those dogs !!!!!
    Now that trans Andreas sent me everything looks almost new, so I will be using it.
    That write up about shimming the gears up tight sounds exhaustive but like it's something that should be done. I thought I was just going to move the washer and do a light dremel touch up ? ? ?

    Thank You !

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  • bikerphil
    replied
    Those are the shift forks and I doubt the drum is damaged unless those small nubs are badly worn down.

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  • donebysunday
    started a topic Shift Pawls

    Shift Pawls

    Had a Feeling (not that kind) that things were not going to be good inside my trans. So I bought a good trans from Andreas, THANK YOU SIR !!!!!
    The sift pawls in my trans are so worn I wonder if the shift drum is gone too ?

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