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  • vacuum plug size

    Does anyone seem to know off hand the vacuum plug size?I need to replace mine-they are cracked.
    1980 XS1100 SG
    Inline fuel filters
    New wires in old coils-outer spark plugs
    160 mph speedometer mod
    Kerker Exhaust
    xschop K & N air filter setup
    Dynojet Recalibration kit
    1999 Kawasaki ZRX1100
    1997 Jeep Cherokee 4.5"lift installed

  • #2
    I recommend you go to the dealer and buy them. They are cheap enough and can take the heat better than what you're going to find at the local auto parts store. I have attached the part number.



    16G-13569-00-00 PLUG,BLIND
    Marty (in Mississippi)
    XS1100SG
    XS650SK
    XS650SH
    XS650G
    XS6502F
    XS650E

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    • #3
      And to further what Marty has said, if you cannot get the OEM caps that last a bit longer, go for the auto parts store caps and change them once a year as routine maintenance.
      Mike Giroir
      79 XS-1100 Special

      Once you un-can a can of worms, the only way to re-can them is with a bigger can.

      Comment


      • #4
        For now i will go to auto parts store and change them until i can get some dealer ones.
        1980 XS1100 SG
        Inline fuel filters
        New wires in old coils-outer spark plugs
        160 mph speedometer mod
        Kerker Exhaust
        xschop K & N air filter setup
        Dynojet Recalibration kit
        1999 Kawasaki ZRX1100
        1997 Jeep Cherokee 4.5"lift installed

        Comment


        • #5
          I just take some 1/8" ID vac hose, cut off a piece about 1" long, shove a BB in one end, put some dielectric grease on the other end and slip them on. Old Yamaha vac hose that hasn't cracked in 30+ years works perfect, new cheap vacuum hose will crack just like those caps, BTDT. Either way, 1/8" ID will fit.
          2H7 (79) owned since '89
          3H3 owned since '06

          "If it ain't broke, modify it"

          Comment


          • #6
            Phil-why the grease? Just curious.I got a piece of the OEM vacuum hose so i will try this!
            1980 XS1100 SG
            Inline fuel filters
            New wires in old coils-outer spark plugs
            160 mph speedometer mod
            Kerker Exhaust
            xschop K & N air filter setup
            Dynojet Recalibration kit
            1999 Kawasaki ZRX1100
            1997 Jeep Cherokee 4.5"lift installed

            Comment


            • #7
              The grease is probably to prevent the hose from baking/sticking onto the carb nipple and thus never being able to pull it off for a carb sync.
              Hi, my name is George & I'm a twisty addict!

              80G (Green paint(PO idea))
              The Green Monster
              K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
              Got him in '04.
              bald tire & borrowing parts

              80SG (Black w/red emblems & calipers)
              Scarlet
              K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
              Got her in '11
              Ready for the twisties!

              81H (previously CPMaynard's)
              Hugo
              Full Venturer, Indigo Blue with B/W painted tank.
              Cold weather ride

              Comment


              • #8
                Yep, they come off every time no problem, it sucks when they get baked on and stuck, especially the inboard ones.
                2H7 (79) owned since '89
                3H3 owned since '06

                "If it ain't broke, modify it"

                Comment


                • #9
                  Originally posted by bikerphil View Post
                  Yep, they come off every time no problem, it sucks when they get baked on and stuck, especially the inboard ones.
                  Yep, I knew there was a reason to keep the vacuum fuel valves. They connect to the center two carb tubes.

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