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  • Caliper wont fit

    I tried to put my front brake calipers back on tonight after putting in fork seals and I cant seem to get the left side caliper to go back on. Once the pads are over the rotor, there is still about 1/4 inch to go before I can get the mounts on the inside of the fork.

    I looked in the book and didn't see anything but is there supposed to be a washer between the speedo sensor and the fork? That's the only thing I can think of that would cause this.
    Nate

    78 XS11 "Matilda" 2H7 000364

    2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
    Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
    Shinko 712s, HID Headlight, RC Performance Exhaust
    Bikemaster Daytona Handlebars, Galfer SS Brake Lines
    Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
    K+N Air Filter

    88 Voyager XII
    81 XJ650 Maxim

  • #2
    washer

    I just had my front tire off to change the tire and i dont remember a washer at the speedo gear.
    xs1100 hartail bobber

    http://i1169.photobucket.com/albums/...-38-36_563.jpg

    Comment


    • #3
      I am not certain on the Standards as I have not worked on one as of yet. However, the Special I know has no spacer / washer. The parts fishe for the Standard shows no spacer.

      Is the caliper itself hitting the fork? Or is the brake pad not fitting?

      Of course you can try pushing the caliper piston all the way if it is not now, and see if that helps. JAT
      Life is what happens while your planning everything else!

      When your work speaks for itself, don't interrupt.

      81 XS1100 Special - Humpty Dumpty
      80 XS1100 Special - Project Resurrection


      Previously owned
      93 GSX600F
      80 XS1100 Special - Ruby
      81 XS1100 Special
      81 CB750 C
      80 CB750 C
      78 XS750

      Comment


      • #4
        you have to make sure that the pinch bolts are loose, and only axle nut tight....then set your left fork tube to center rotor in caliper, and then tighten pinch bolts...
        Nick

        1979 XS11 F,Yamaha fairings w/hard bags, TC's fuse box, K&N air filter

        1982 Virago 750 (it's alive!)

        1979 XS 11 F, Windjammer IV, Samsonite luggage cases(another rescue)

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        • #5
          also make sure that speedo sits in it's notches
          Nick

          1979 XS11 F,Yamaha fairings w/hard bags, TC's fuse box, K&N air filter

          1982 Virago 750 (it's alive!)

          1979 XS 11 F, Windjammer IV, Samsonite luggage cases(another rescue)

          Comment


          • #6
            Ditto that...

            My bet is the speedo drive isn't seated/lined up like it should be.
            Howard

            ZRX1200

            BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

            Comment


            • #7
              The speedo was fine but Miku was right. I had tightened the collar first, then the castle nut.
              Nate

              78 XS11 "Matilda" 2H7 000364

              2001 Raptor ACCT, T.C. Fuse Box, TC Bros Forward Controls
              Kuryakyn Iso Grips/Throttleboss/Bar End Mirror, Custom Covered Seat
              Shinko 712s, HID Headlight, RC Performance Exhaust
              Bikemaster Daytona Handlebars, Galfer SS Brake Lines
              Barnett HD Clutch Springs, T.C. Spin On Filter Adapter
              K+N Air Filter

              88 Voyager XII
              81 XJ650 Maxim

              Comment


              • #8
                Glad you got it 'figgered out!
                Howard

                ZRX1200

                BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

                Comment

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