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Replacing OEM Oil Cooler Lines

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  • Replacing OEM Oil Cooler Lines

    Anyone know if it is possible to replace the OEM oil cooler lines. They seem a bit specialized and may be quite difficult to replace but I am not a hydraulic line expert so maybe I am wrong. Here are some pics.









    And the little seal that goes in the end (I am missing one).



    Nathan
    KD9ARL

    μολὼν λαβέ

    1978 XS1100E
    K&N Filter
    #45 pilot Jet, #137.5 Main Jet
    OEM Exhaust
    ATK Fork Brace
    LED Dash lights
    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

    Green Monster Coils
    SS Brake Lines
    Vision 550 Auto Tensioner

    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

    Theodore Roosevelt

  • #2
    Hi Nate,
    I am watching with interest.
    Phil
    1981 XS1100 H Venturer ( Addie)
    1983 XJ 650 Maxim
    2004 Kawasaki Concours. ( Black Bear)

    Comment


    • #3
      Funny thing is, it looks like at some point in the past one of the lines WAS replaced. One line is braided fiber line and the other is a braided stainless line.
      Nathan
      KD9ARL

      μολὼν λαβέ

      1978 XS1100E
      K&N Filter
      #45 pilot Jet, #137.5 Main Jet
      OEM Exhaust
      ATK Fork Brace
      LED Dash lights
      Ammeter, Oil Pressure, Oil Temp, and Volt Meters

      Green Monster Coils
      SS Brake Lines
      Vision 550 Auto Tensioner

      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

      Theodore Roosevelt

      Comment


      • #4
        Here on LI there are two places that I know of that will fabricate custom hydraulic lines. You might want to check your local yellow pages.
        Former owner, but I have NO PARTS LEFT!

        Comment


        • #5
          Oil Cooler Lines

          A good hydraulic shop can make news lines up while using the old hard lines.

          MP
          1981 XS1100H Venturer
          K&N Air Filter
          ACCT
          Custom Paint by Deitz
          Geezer Rectifier/Regulator
          Chacal Stainless Steel Braided Brake Lines
          Chrome Front Rotor & Caliper Covers
          Stebel Nautilus Horn
          EBC Front Rotors
          Limie Accent Moves On In 2015

          Mike

          Comment


          • #6
            Originally posted by MPittma100 View Post
            A good hydraulic shop can make news lines up while using the old hard lines.

            MP
            Yeah, I was looking for something......cheaper. it is at a shop now, quote "Shouldn't cost more than $75-$80." That's more than I paid for the whole cooler!

            Anyone have one of those little seal things?
            Nathan
            KD9ARL

            μολὼν λαβέ

            1978 XS1100E
            K&N Filter
            #45 pilot Jet, #137.5 Main Jet
            OEM Exhaust
            ATK Fork Brace
            LED Dash lights
            Ammeter, Oil Pressure, Oil Temp, and Volt Meters

            Green Monster Coils
            SS Brake Lines
            Vision 550 Auto Tensioner

            In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

            Theodore Roosevelt

            Comment


            • #7
              Different line?

              Originally posted by natemoen View Post
              Funny thing is, it looks like at some point in the past one of the lines WAS replaced. One line is braided fiber line and the other is a braided stainless line.
              Is it possible that when one of the lines was replaced the tube and o-ring was added because that fitting was different or damaged? What type of psi does the oil system on an XS have? I have made fuel systems in the past with just flare fittings. Most automotive brake systems are like that too. I was also thinking that the tube insert could just be something to locate the o-ring while you assemble the system. Does it fit in both sides? If so it might be something you can duplicate. I really hope this is something that can be remedied easily and cheaply.
              80 SG

              Comment


              • #8
                Only a Guess

                I suspect that oil pressure on the 1100 is <100 PSI. So most any hydraulic or braided line used for repair/replacement should work.

                MP
                1981 XS1100H Venturer
                K&N Air Filter
                ACCT
                Custom Paint by Deitz
                Geezer Rectifier/Regulator
                Chacal Stainless Steel Braided Brake Lines
                Chrome Front Rotor & Caliper Covers
                Stebel Nautilus Horn
                EBC Front Rotors
                Limie Accent Moves On In 2015

                Mike

                Comment

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