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  • XJ throttle cable...

    Hey everyone...

    A couple of weeks ago, I posted about my throttle cable snapping and having to tow my XJ home the day before I left for vacation. Well, I am back from vacation and now I need to replace the throttle cable.

    Where's the best place to get a new throttle cable? Thanks...
    '82 XJ1100

    Jason

  • #2
    They are all over the place. I get mine from the cheapest seller on ebay at the time.
    1980 XS850SG - Sold
    1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
    Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
    Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

    Whether you think you can, or you think you cannot - You're right.
    -H. Ford

    Comment


    • #3
      XS cable doesn't fit the XJ, Bug.

      I see that Boats.net says they have them. The part number is 10M-26311-00-00

      http://www.boats.net/parts/detail/ya...311-00-00.html


      Not cheap though, but that's about the going price for them. I don't know if there's an aftermarket cable or not. I found an old Yammy store that had a couple left in stock a while back and grabbed them. I always carry one and a clutch cable with me on trips.
      Try your hardest to be the kind of person your dog thinks you are.

      You can live to be 100, as long as you give up everything that would make you want to live to be 100!

      Current bikes:
      '06 Suzuki DR650
      *'82 XJ1100 with the 1179 kit. "Mad Maxim"
      '82 XJ1100 Completely stock fixer-upper
      '82 XJ1100 Bagger fixer-upper
      '82 XJ1100 Motor/frame and lots of boxes of parts
      '82 XJ1100 Parts bike
      '81 XS1100 Special
      '81 YZ250
      '80 XS850 Special
      '80 XR100
      *Crashed/Totalled, still own

      Comment


      • #4
        Thanks for the link. I found a couple cheaper on ebay for the XJ650...

        http://goo.gl/QdyPG

        Do you know if that cable will work?
        '82 XJ1100

        Jason

        Comment


        • #5
          Originally posted by trbig View Post
          XS cable doesn't fit the XJ, Bug.

          I see that Boats.net says they have them. The part number is 10M-26311-00-00

          http://www.boats.net/parts/detail/ya...311-00-00.html
          Oh yeah... And the Boats.net link says the part is obsolete and unavailable. I'll refer you to this post though. Looks like you can get them for $26 from Chacal on xjbikes.com.

          Originally posted by gringojason View Post
          Thanks for the link. I found a couple cheaper on ebay for the XJ650...

          http://goo.gl/QdyPG

          Do you know if that cable will work?
          It's a different part number, so I doubt it.
          1980 XS850SG - Sold
          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

          Whether you think you can, or you think you cannot - You're right.
          -H. Ford

          Comment


          • #6
            Thank you. I found the part listed and just emailed Chacal to order it. Much appreciated.

            It looks pretty straightforward to install. Any tips or suggestions? Thanks...
            '82 XJ1100

            Jason

            Comment


            • #7
              Since nothing in life is easy, I got a reply back from Chacal saying that the throttle cable is no longer available and they are trying to get a reproduction, but it will be 2 or 3 months.

              I couldn't find any used on ebay and the best thing my Google search came up with was this...

              http://www.jpcycles.com/1982-yamaha-...bles/exact-fit

              It shows it as 32" with a 6" extended length, for a total of 38". Is that long enough? Will that work for my 82 XJ1100? If not…any other suggestions on finding a cable that will work? Thanks for your help…
              '82 XJ1100

              Jason

              Comment


              • #8
                post up a picure of what it looks like and ill send u one for free just pay shipping.... have 10 throttle cables and have no idea which one goes where...
                _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

                1982 gs1100e "all business" cafe project
                1980 gs1000g "stock"
                1982 honda express "stretched 10 inch(my daughters scooter)
                2008 jmstar 150cc Chinese scooter ( wife's bike)

                Comment


                • #9
                  Lee...wow. Thank you so much. I just took the old one off and here are pictures...




                  Also, Len from XJ4ever gave me the specs of the cable...

                  HCP2700
                  OEM throttle CABLE
                  wire overall length: 47-3/8"
                  sheath overall length: 43"
                  uses a 5.90mm OD x 6.10mm wide barrel at one end
                  uses a 5.85mm OD x 4.05mm long flat disc at other end
                  8.00mm past stop flange with rubber cover
                  60-degree plastic tube at throttle end
                  07-HK-01-3-J

                  Do you have one that fits those specs? If so...I would be eternally grateful. Just let me know how much to send you. The zip code I need it shipped to is 92704, in CA. Thanks again...
                  '82 XJ1100

                  Jason

                  Comment


                  • #10
                    ill get back to you later tonight... let me measure and compare..
                    _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

                    1982 gs1100e "all business" cafe project
                    1980 gs1000g "stock"
                    1982 honda express "stretched 10 inch(my daughters scooter)
                    2008 jmstar 150cc Chinese scooter ( wife's bike)

                    Comment


                    • #11
                      Lee...did you get a chance to measure the cables you have? If you don't have one, I need to figure something else out. Thanks...
                      '82 XJ1100

                      Jason

                      Comment


                      • #12
                        There's always used... Might try something like this and lube it up good when you get it?


                        http://www.ebay.com/itm/THROTTLE-Cab...dbf9d8&vxp=mtr
                        Try your hardest to be the kind of person your dog thinks you are.

                        You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                        Current bikes:
                        '06 Suzuki DR650
                        *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                        '82 XJ1100 Completely stock fixer-upper
                        '82 XJ1100 Bagger fixer-upper
                        '82 XJ1100 Motor/frame and lots of boxes of parts
                        '82 XJ1100 Parts bike
                        '81 XS1100 Special
                        '81 YZ250
                        '80 XS850 Special
                        '80 XR100
                        *Crashed/Totalled, still own

                        Comment


                        • #13
                          I emailed Motion Pro, who makes aftermarket cables for motorcycles. I've used their clutch and speedo cables. Here's the email..

                          ===========================================


                          Hello.

                          I own several 1982 Yamaha XJ1100J motorcycles. I'm a member of a website of these old Yamahas and lots of people are running into the same problem. Some parts are becomming "Unobtainium" or discontinued. The throttle cable is one of them. It's the only bike these cables were put on. I have no idea of the re-tool process or how many you would have to sell to make it worth your while, but would you ever consider making a limited run of these cables? There's still hundreds and hundreds of these bikes on the road and I don't know who else to contact about it. You make the clutch and speedo cables for it still, but the throttle cable is getting to be impossible to find. Thank you for your time, and if there's any way I could help in this process, don't hesitate to write. Thank you very much for your time.

                          ========

                          And their reply:

                          Hello Tod,



                          We have never produced a line of replacement throttle cables for this application so generally we have no information documented.

                          I don’t see anything in the works to start carrying these as an off the shelf option, but I’d be happy to pass on your request to do so.



                          In most cases like this it’s best to send the cable in for duplication. While we can’t be 100% sure of what we can do in till we receive the cable for review, we can usually duplicate most throttle cables.



                          Just to supply all the info I can, the cost to custom make a black vinyl throttle cable I would estimate to be $35.00 to 50.00 per cable excluding any shipping cost.



                          The current turnaround time to complete a custom cable order is 6-7 working days excluding shipping time.



                          All custom cable orders are prepaid on a credit card with a no return policy unless for warranty consideration. We do require the billing address on the card is the same as the ship to on the order and the card holder is the one placing the order.



                          Send sample cables to:

                          Motion Pro

                          Attn: Custom Cables

                          867 American St

                          San Carlos CA 94070

                          Please include a brief note stating what you need done and a means to contact you during the day.

                          Once we receive your sample, we’ll review your request and contact you to confirm the details of your order and get your credit card number at that time.



                          I hope you find this information to be of assistance, please feel free to contact us with any questions you may have.



                          Thanks,



                          Matt Groshong

                          Motion Pro Inc.

                          Custom Cable Sales

                          P(650) 594-9600 Ext.119

                          F(650) 594-9610

                          Matt@motionpro.com

                          www.motionpro.com

                          ========================


                          So.. if you sent him your old cable along with the specs that that Len guy sent, it sounds like they might be able to make a new one? I would suggest to them, though, that the plastic end up at the throttle handle be replaced with metal like the XS cable is. If I didn't have a couple extras already, I'd probably try this out. If someone lived anywhere near this plant, it might be a big benefit to others if they could take an old cable by and see if they can even reprodoce it, and how much they think it would be, along with any discounts for multiple orders if we got a group buy from people here.

                          Just a thought.
                          Last edited by trbig; 09-04-2012, 07:05 PM.
                          Try your hardest to be the kind of person your dog thinks you are.

                          You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                          Current bikes:
                          '06 Suzuki DR650
                          *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                          '82 XJ1100 Completely stock fixer-upper
                          '82 XJ1100 Bagger fixer-upper
                          '82 XJ1100 Motor/frame and lots of boxes of parts
                          '82 XJ1100 Parts bike
                          '81 XS1100 Special
                          '81 YZ250
                          '80 XS850 Special
                          '80 XR100
                          *Crashed/Totalled, still own

                          Comment


                          • #14
                            does the xj have 2 cables coming from the throttle tube..like a push pull type? or is a magna?
                            _____________________________________________ 1979 XS 1100 Special "The judge" mods- K&N air pods, 4-1 mac, 147.5 pilots, 57.5 mains, LED turn signal, cafe bars, HEL translucent yellow stainless steel brake line, dyna coil (dc2-1), raptor 660 mc, r6 controls..(sold)

                            1982 gs1100e "all business" cafe project
                            1980 gs1000g "stock"
                            1982 honda express "stretched 10 inch(my daughters scooter)
                            2008 jmstar 150cc Chinese scooter ( wife's bike)

                            Comment


                            • #15
                              Just a single cable.
                              Try your hardest to be the kind of person your dog thinks you are.

                              You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                              Current bikes:
                              '06 Suzuki DR650
                              *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                              '82 XJ1100 Completely stock fixer-upper
                              '82 XJ1100 Bagger fixer-upper
                              '82 XJ1100 Motor/frame and lots of boxes of parts
                              '82 XJ1100 Parts bike
                              '81 XS1100 Special
                              '81 YZ250
                              '80 XS850 Special
                              '80 XR100
                              *Crashed/Totalled, still own

                              Comment

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