SG Header question

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  • GLoweVA
    XS-XJ Guru
    • Jun 2011
    • 1957
    • Virginia Beach, VA.

    #1

    SG Header question

    On a Stock SG, do the headers come out of the collectors?
    In other words, my flanges are a bit rusty, (see the rusty nuts thread)
    and I was wondering if it was possible to pull the headers off and thus get the flanges off so I can blast them or evaporust them.

    Idea: heck if I can get the header off, then I can evaporust the entire header pipe flange and all!
    I suppose I'd need a suitable conatiner to put the header in.
    Do you think a heavy duty trash bag would hold up to the evaporust?
    Hi, my name is George & I'm a twisty addict!

    80G (Green paint(PO idea))
    The Green Monster
    K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
    Got him in '04.
    bald tire & borrowing parts

    80SG (Black w/red emblems & calipers)
    Scarlet
    K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
    Got her in '11
    Ready for the twisties!

    81H (previously CPMaynard's)
    Hugo
    Full Venturer, Indigo Blue with B/W painted tank.
    Cold weather ride
  • crazy steve
    XS-XJ Guru MODERATOR
    • Jan 2009
    • 7932
    • Beautiful outer Yelm, WA

    #2
    Only the inner two head pipes come out; the outer two are welded to the collectors...
    Fast, Cheap, Reliable... Pick any two

    '78E original owner - resto project
    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
    '82 XJ rebuild project
    '80SG restified, red SOLD
    '79F parts...
    '81H more parts...

    Other current bikes:
    '93 XL1200 Anniversary Sportster 85RWHP
    '86 XL883/1200 Chopper
    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
    Cage: '13 Mustang GT/CS with a few 'custom' touches
    Yep, can't leave nuthin' alone...

    Comment

    • WSL91
      XStremely XSive
      • Feb 2012
      • 427
      • Quad Cities, IL

      #3
      Originally posted by GLoweVA
      On a Stock SG, do the headers come out of the collectors?
      In other words, my flanges are a bit rusty, (see the rusty nuts thread)
      and I was wondering if it was possible to pull the headers off and thus get the flanges off so I can blast them or evaporust them.

      Idea: heck if I can get the header off, then I can evaporust the entire header pipe flange and all!
      I suppose I'd need a suitable conatiner to put the header in.
      Do you think a heavy duty trash bag would hold up to the evaporust?
      1 does, 1 does not on each side
      1970? Honda Z50... gone
      1974? Yamaha 100 Enduro... gone
      1974 Honda CB200... gone
      1981 Yamaha Virago 750... gone
      1993 Honda Shadow 1100... gone
      2008 Honda VTX 1800F
      1982 Yamaha XJ1100J w/850 final, Raptor ACCT
      1979 Yamaha XS1100SF "Chewey" Raptor ACCT

      http://www.johnsoldiron.com

      Comment

      • GLoweVA
        XS-XJ Guru
        • Jun 2011
        • 1957
        • Virginia Beach, VA.

        #4
        Damn the bad luck. It's the outer ones on my SG that are the worst.
        Hi, my name is George & I'm a twisty addict!

        80G (Green paint(PO idea))
        The Green Monster
        K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
        Got him in '04.
        bald tire & borrowing parts

        80SG (Black w/red emblems & calipers)
        Scarlet
        K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
        Got her in '11
        Ready for the twisties!

        81H (previously CPMaynard's)
        Hugo
        Full Venturer, Indigo Blue with B/W painted tank.
        Cold weather ride

        Comment

        • crazy steve
          XS-XJ Guru MODERATOR
          • Jan 2009
          • 7932
          • Beautiful outer Yelm, WA

          #5
          One of those stainless steel toothbrushes and some chrome polish will usually clean those up nicely...
          Fast, Cheap, Reliable... Pick any two

          '78E original owner - resto project
          '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
          '82 XJ rebuild project
          '80SG restified, red SOLD
          '79F parts...
          '81H more parts...

          Other current bikes:
          '93 XL1200 Anniversary Sportster 85RWHP
          '86 XL883/1200 Chopper
          '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
          Cage: '13 Mustang GT/CS with a few 'custom' touches
          Yep, can't leave nuthin' alone...

          Comment

          • GLoweVA
            XS-XJ Guru
            • Jun 2011
            • 1957
            • Virginia Beach, VA.

            #6
            Originally posted by crazy steve
            One of those stainless steel toothbrushes and some chrome polish will usually clean those up nicely...
            I wish! If it were just a little bit of rust, I'd say sure I'll try it, but we're talking about all 4 flanges.
            With the exhaust off the bike, I may be able to just dip the header ends (with the flanges on) into a small container of evaporust and get them rust free that way.
            Hi, my name is George & I'm a twisty addict!

            80G (Green paint(PO idea))
            The Green Monster
            K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
            Got him in '04.
            bald tire & borrowing parts

            80SG (Black w/red emblems & calipers)
            Scarlet
            K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
            Got her in '11
            Ready for the twisties!

            81H (previously CPMaynard's)
            Hugo
            Full Venturer, Indigo Blue with B/W painted tank.
            Cold weather ride

            Comment

            • jwhughes3
              XS-XJ Guru
              • Sep 2009
              • 2798
              • Home of the Alamo

              #7
              Try this...

              Loosen exhaust from engine.

              Get heavy plastic sheeting about 8" square.

              Form cone around top of pipe with flange inside and ziptie and tape to pipe.

              Pour Evaporust(TM) into plastic.

              Drink a cold beverage for 30 minutes. (OK several)

              Drain fluid back into bottle (its still good) and do next one.

              John
              John is in an anonymous city with an Alamo (N29.519227,W-98.678980)

              Go ahead, click on the bikes - you know you want to...the electrons are ready.
              '81 XS1100H - "Enterprise"
              Bob Jones Custom Navy bike: Tkat brace, EBC floating rotors & SS lines, ROX pivot risers, Geezer rectifier, new 3H3 engine

              "Not all treasure is silver and gold"

              Comment

              • GLoweVA
                XS-XJ Guru
                • Jun 2011
                • 1957
                • Virginia Beach, VA.

                #8
                Awesome John, thanks. I think I'll give that a try. Now I got to go find some at the autoparts store and hopefully SWMBO won't mind me spending a few $.
                Hi, my name is George & I'm a twisty addict!

                80G (Green paint(PO idea))
                The Green Monster
                K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
                Got him in '04.
                bald tire & borrowing parts

                80SG (Black w/red emblems & calipers)
                Scarlet
                K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
                Got her in '11
                Ready for the twisties!

                81H (previously CPMaynard's)
                Hugo
                Full Venturer, Indigo Blue with B/W painted tank.
                Cold weather ride

                Comment

                • jwhughes3
                  XS-XJ Guru
                  • Sep 2009
                  • 2798
                  • Home of the Alamo

                  #9
                  Lowes

                  I think Lowes and Home Depot carry it too..I bought mine at one of them.
                  (1qt)
                  John
                  John is in an anonymous city with an Alamo (N29.519227,W-98.678980)

                  Go ahead, click on the bikes - you know you want to...the electrons are ready.
                  '81 XS1100H - "Enterprise"
                  Bob Jones Custom Navy bike: Tkat brace, EBC floating rotors & SS lines, ROX pivot risers, Geezer rectifier, new 3H3 engine

                  "Not all treasure is silver and gold"

                  Comment

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