I don't think going too deep is so much the issue as long as the butterfly is turned out of the way. All that's required there is to rotate the throttle a little and hold it open some how.
Slow and steady wins the race here.
Like Nate says, a small pilot hole first then find the right insert you're going to use and then drill out the hole to match the size of the insert.
Once you get the pilot hole drilled, you'll know how thick the carb body is and then you can go shopping for an insert that won't go too deep. (too deep interferes with the butterfly)
(I'd have to look again at my carbs, but I think #2 carb body has a small recess at that location or the butterfly has a small notch. I can't remember exactly, but I do remember #2 being a little different than the other 3)
I would think a threaded insert would be better than a press in one. (more secure, but you'd have to tap the hole of course)
I'll pull my carbs off my SG and snap a pic late this afternoon. (unless someone else beats me to it. )
Edit: I found a crappy pic in the tech forum:
Notice the notch in the butterfly. I suppose it's there so the insert doesn't get 'restricted' by the butterfly when it's fully shut.
Alright, time for some of you gurus to chime in here. He's got XJ carbs, so they probably don't have the same #2 butterfly, so If he does insert a vac port, do you think it'll still work? or should he maybe try to position the hole a little more forward towards the intake to avoid this possible issue?
Slow and steady wins the race here.
Like Nate says, a small pilot hole first then find the right insert you're going to use and then drill out the hole to match the size of the insert.
Once you get the pilot hole drilled, you'll know how thick the carb body is and then you can go shopping for an insert that won't go too deep. (too deep interferes with the butterfly)
(I'd have to look again at my carbs, but I think #2 carb body has a small recess at that location or the butterfly has a small notch. I can't remember exactly, but I do remember #2 being a little different than the other 3)
I would think a threaded insert would be better than a press in one. (more secure, but you'd have to tap the hole of course)
I'll pull my carbs off my SG and snap a pic late this afternoon. (unless someone else beats me to it. )
Edit: I found a crappy pic in the tech forum:
Notice the notch in the butterfly. I suppose it's there so the insert doesn't get 'restricted' by the butterfly when it's fully shut.
Alright, time for some of you gurus to chime in here. He's got XJ carbs, so they probably don't have the same #2 butterfly, so If he does insert a vac port, do you think it'll still work? or should he maybe try to position the hole a little more forward towards the intake to avoid this possible issue?
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