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  • Clutch adjustment screw

    I was getting excited as I had my bike finally finished and running in my living room, last thing to do was start her up on the centerstand and test the new clutch cable I installed. After I started her I grabbed the clutch and pushed it down to first, she gave a jerk and the back tire started spinning... I thought well okay, clutch adjustment is off. I pulleD the side cover and found the adjustment screw almost stripped out completely due to the PO



    I tried adjusting it per the manuals instructions and still could not get the clutch handle to do anything. Is it possible to change the adjusting screw without taking the side of the tranmission off? Anything else I'm not doing? I feel the resistance and backed it off a 1/4 turn, then tried 1/8th. Nothing. And if I do need to replace the adjusting screw does anyone happen to have one for cheap? Boats.net has them but it'll be about 17.00 after shipping.
    1979 XS1100F
    1980 XS1100SG(First bike, sold)

    Other bikes
    1976 Kawasaki KZ400 (project)
    1983 Yamaha XV920 Midnight Special
    1984 Yamaha XT250 Enduro (project)

  • #2
    Did you try adjusting the handle end of the cable? Make sure that there is only about 2mm of free-play at the lever. Just for kicks, you could try removing ALL the free-play to be sure that the lever is definitely disengaging the clutch when pulled in all the way.
    1980 XS850SG - Sold
    1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
    Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
    Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

    Whether you think you can, or you think you cannot - You're right.
    -H. Ford

    Comment


    • #3
      Take the lock nut off and use a hacksaw or a small cutting wheel on your drill and cut a slot for a flatblade scrrewdriver for adjustments.

      The rear wheel is going to spin even when the clutch is in when it's off the ground. Try holding the rear brake when you slip it into gear.
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

      Comment


      • #4
        The handle adjustment is correct.

        I can push the back brake and stop the tire. Have not tried it eith the clutch out. So if I have it in 1st gear with the clutch out when I press the back brake it should stall, correct? How do I know if it is engaging and releasing fully?
        1979 XS1100F
        1980 XS1100SG(First bike, sold)

        Other bikes
        1976 Kawasaki KZ400 (project)
        1983 Yamaha XV920 Midnight Special
        1984 Yamaha XT250 Enduro (project)

        Comment


        • #5
          If it's on the ground, and you're sitting on it, you should not move forward when the clutch is pulled in. Your weight should be enough to hold it still. Greg is correct that there is a little friction that will turn the rear wheel if it is up in the air. Is the wheel really cranking at idle, or just a light spin? If everything is correct, holding the rear brake down should not affect the engine when the clutch is pulled in. Let out the clutch, and that's a different story.
          1980 XS850SG - Sold
          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

          Whether you think you can, or you think you cannot - You're right.
          -H. Ford

          Comment


          • #6
            Well perhaps I did do everything correct then. I'll get her pushed out of the house today and give the clutch another test.

            Thank you both for the help! I'll post back tonight after testing
            1979 XS1100F
            1980 XS1100SG(First bike, sold)

            Other bikes
            1976 Kawasaki KZ400 (project)
            1983 Yamaha XV920 Midnight Special
            1984 Yamaha XT250 Enduro (project)

            Comment


            • #7
              Originally posted by Pancala View Post
              Well perhaps I did do everything correct then. I'll get her pushed out of the house today and give the clutch another test.

              Thank you both for the help! I'll post back tonight after testing
              If I had my bike in the house swmbo have my who ha's in a basket!!!
              '79 XS11SF

              Comment


              • #8
                i pulled my carbs for a cleaning the other day and put the in my kitchen sink to just spray off the dirt and grime. you would have thought i set her parents house on fire again. lesson learned.
                1982 xj 1100
                "The Ape"
                http://youtu.be/AiQ8CqclHr4

                Comment


                • #9
                  The dishwasher is great for cleaning wheel covers!
                  Marty (in Mississippi)
                  XS1100SG
                  XS650SK
                  XS650SH
                  XS650G
                  XS6502F
                  XS650E

                  Comment


                  • #10
                    Got the bike out of the house (finally). Clutch works great! Been able to ride her a few days, sparingly of course(no license . But everything's good. Thanks for the help!

                    1979 XS1100F
                    1980 XS1100SG(First bike, sold)

                    Other bikes
                    1976 Kawasaki KZ400 (project)
                    1983 Yamaha XV920 Midnight Special
                    1984 Yamaha XT250 Enduro (project)

                    Comment

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