Front brake shim? F model

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  • Rickrod3
    XSive Maximus
    • Jun 2009
    • 721
    • Oakland, New Jersey

    #1

    Front brake shim? F model

    In the parts break down of the front brakes a shim is shown.
    (how do you guys up load the parts break down to pit them in posts)

    I goes on the pad that rests against the piston.
    I do not ever recall getting that shim with my brake pads.

    Do the new pads still us them?

    I'm getting a vibration when the brakes are first pressed that is why I took them apart.

    Thanks in advance

    Rick
    XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
    http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
    650SF
    http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
    XS1100SG Project bike
    http://s910.photobucket.com/albums/a...t=DSCF3034.jpg
  • DAVINCI
    XS-XJ Guru
    • Jan 2011
    • 1048
    • Cedar Mountain, NC

    #2
    Tough to find them, i had to make mine from flashing stock.
    Former owner, but I have NO PARTS LEFT!

    Comment

    • crazy steve
      XS-XJ Guru MODERATOR
      • Jan 2009
      • 7932
      • Beautiful outer Yelm, WA

      #3
      It's not critical that you have them, as they're there mostly to prevent wear on the piston edge and caliper body. As far as finding them, you'll run into NOS pad sets on Ebay every once in a while that have these, but current offerings don't come with them. More often than not they'll be missing.

      Your vibration problem is probably a out-of-tolerance rotor; if you have more than .006" runout, the rotor needs to be replaced or resurfaced if it's still thick enough.
      Fast, Cheap, Reliable... Pick any two

      '78E original owner - resto project
      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
      '82 XJ rebuild project
      '80SG restified, red SOLD
      '79F parts...
      '81H more parts...

      Other current bikes:
      '93 XL1200 Anniversary Sportster 85RWHP
      '86 XL883/1200 Chopper
      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
      Cage: '13 Mustang GT/CS with a few 'custom' touches
      Yep, can't leave nuthin' alone...

      Comment

      • DAVINCI
        XS-XJ Guru
        • Jan 2011
        • 1048
        • Cedar Mountain, NC

        #4
        Well, for mine, the shims cured an annoying howl. They cock the pads slightly to bring the rear of the pad in contact with the rotor before the front edge of the pad. I tried all kinds of goop, lube, sanding, you name it. The shims cured it. period.
        Former owner, but I have NO PARTS LEFT!

        Comment

        • CatatonicBug
          Master of XSology
          • Oct 2008
          • 6117
          • Clinton, UT

          #5
          I've never seen new shims come with the pads. I just move the shims from the old pads to the new ones.
          1980 XS850SG - Sold
          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

          Whether you think you can, or you think you cannot - You're right.
          -H. Ford

          Comment

          • crazy steve
            XS-XJ Guru MODERATOR
            • Jan 2009
            • 7932
            • Beautiful outer Yelm, WA

            #6
            Originally posted by DAVINCI
            Well, for mine, the shims cured an annoying howl. They cock the pads slightly to bring the rear of the pad in contact with the rotor before the front edge of the pad. I tried all kinds of goop, lube, sanding, you name it. The shims cured it. period.
            Well, if the shims fixed a noise, it shouldn't be because the pads were cocked; as soon as the pads wear in, that's gone. They might be there as an insulator though.

            The only XS I've ever seen with a full set of them is my bought-new '78. One parts bike had a pair on one caliper, on all the rest they were missing. I've never seen any on 'other' bikes I've owned...
            Fast, Cheap, Reliable... Pick any two

            '78E original owner - resto project
            '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
            '82 XJ rebuild project
            '80SG restified, red SOLD
            '79F parts...
            '81H more parts...

            Other current bikes:
            '93 XL1200 Anniversary Sportster 85RWHP
            '86 XL883/1200 Chopper
            '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
            Cage: '13 Mustang GT/CS with a few 'custom' touches
            Yep, can't leave nuthin' alone...

            Comment

            • Rickrod3
              XSive Maximus
              • Jun 2009
              • 721
              • Oakland, New Jersey

              #7
              thanks for the responses and info.
              I took the brakes apart again and found that I did not have the screw through the pad properly.
              Improper assembly sequence.
              I had replaced the brake pads by removing the 12 mm caliper bolt angling a screw driver to remove the pad screw and lifting off the caliper.
              INSTEAD OF: loosening the 12mm bolt, removing the 2 -14mm bolts then remove the screw 12mm bolt replace the pads.

              When you reverse the order you do not have to struggle with the pad screw and you can see where it goes to get it through the pad.

              This seemed to solve my problem. I'll keep a lookout to see if shims become available if the problem comes back I'll make one.

              Thanks again
              Rick
              XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
              http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
              650SF
              http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
              XS1100SG Project bike
              http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

              Comment

              • DAVINCI
                XS-XJ Guru
                • Jan 2011
                • 1048
                • Cedar Mountain, NC

                #8
                Originally posted by crazy steve
                Well, if the shims fixed a noise, it shouldn't be because the pads were cocked; as soon as the pads wear in, that's gone. They might be there as an insulator though.

                The only XS I've ever seen with a full set of them is my bought-new '78. One parts bike had a pair on one caliper, on all the rest they were missing. I've never seen any on 'other' bikes I've owned...
                Believe whatever you want, It just plain works.
                Former owner, but I have NO PARTS LEFT!

                Comment

                • Rickrod3
                  XSive Maximus
                  • Jun 2009
                  • 721
                  • Oakland, New Jersey

                  #9
                  Chacal Brake lines

                  Hey Bug:

                  Do you have contact info for the brake lines?
                  Do you know if they make a set for a standard?

                  Rick
                  XS1100F TKAT fork brace Stock suspension. Vetter Fairing. Pingel Petcocks. Geezer voltage regulator
                  http://s910.photobucket.com/albums/a...t=DSCF3026.jpg
                  650SF
                  http://s910.photobucket.com/albums/a...t=DSCF2647.jpg
                  XS1100SG Project bike
                  http://s910.photobucket.com/albums/a...t=DSCF3034.jpg

                  Comment

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