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  • intake and exhaust valves needed

    Hi guys,

    on my 81 xs11 special

    so I am not sure how, but my cam chain slipped on the gears and the bike went a 180 degrees out of time, and had no compression. After sitting for a couple of weeks I pulled the top end off, was checking my valve clearances, which were all off. In the process realized that i had several bent valves, assuming that it happened when the cam chain slipped, as it was making some serious clanging noises.

    So i take the head over to my bike shop, and discovered that some of the valves are discontinued. Does anyone have a source for the valves aftermarket, or have a used set in good shape they are willing to part with?

    I hope to replace the valves, get the head worked over, replace the cam chain and reshim the valves asap.

    As always any help is greatly appreciated.

    Thank you, Darrell
    81 xs11 special "yamahammer"

  • #2
    Originally posted by cdwl7 View Post
    Hi guys,

    on my 81 xs11 special

    so I am not sure how, but my cam chain slipped on the gears and the bike went a 180 degrees out of time





    Thank you, Darrell
    always a devils advocate. That is not possible. Maybe a tooth. Should just ask for valves without the story.How many do you need?
    79SF
    XJ11
    78E

    Comment


    • #3
      Additionally there are only two valves, intake and exhaust. Last I had heard the late model valves were still available, however, Geezer on the site has sourced aftermarket SS valves that are actually superior to the originals. Normally they only skip a few teeth which is all it takes to bend a bunch of valves on these engines, and all that takes is the cam chain adjuster which is the weak point in the system to slip and let the chain loosen under operation and boom, bent valves. Many on here are now recommending replacing the adjuster with one off a Venture Royale, which is self adjusting and will NOT slip, does NOT ever again need adjusting and will keep this from happening again.
      Cy

      1980 XS1100G (Brutus) w/81H Engine
      Duplicolor Mirage Paint Job (Purple/Green)
      Vetter Windjammer IV
      Vetter hard bags & Trunk
      OEM Luggage Rack
      Jardine Spaghetti 4-2 exhaust system
      Spade Fuse Box
      Turn Signal Auto Cancel Mod
      750 FD Mod
      TC Spin on Oil Filter Adapter (temp removed)
      XJ1100 Front Footpegs
      XJ1100 Shocks

      I was always taught to respect my elders, but it keeps getting harder to find one.

      Comment


      • #4
        Here you go....http://www.oregonmotorcycleparts.com/Valves.html

        This is the same 'Geezer' that Cy mentioned. You could send him a PM to see about what he has in stock.
        Fast, Cheap, Reliable... Pick any two

        '78E original owner - resto project
        '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
        '82 XJ rebuild project
        '80SG restified, red SOLD
        '79F parts...
        '81H more parts...

        Other current bikes:
        '93 XL1200 Anniversary Sportster 85RWHP
        '86 XL883/1200 Chopper
        '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
        Cage: '13 Mustang GT/CS with a few 'custom' touches
        Yep, can't leave nuthin' alone...

        Comment


        • #5
          Depending on how many valves you need it may be better to get another head. Put an inquiry in WTB thread. There are several people in your neck of the woods.
          79SF
          XJ11
          78E

          Comment


          • #6
            If Geezer can't help you out, try here, look under motor parts...

            http://www.crc2onlinecatalog.com/Index_Main_Frame.htm
            2H7 (79) owned since '89
            3H3 owned since '06

            "If it ain't broke, modify it"

            ☮

            Comment


            • #7
              Since we're on this subject...
              I'm still adding lead to my gas.... because the owners manual (which came with the bike) says the bike requires it.
              What say you guys?

              The cam chain adjuster is a weak point in the system? - interesting and concerning at the same time (for me).

              Comment


              • #8
                I have yet to add lead to the fuel.

                As to the cam chain tensioner, it has been problematic. A weak point, well, sort of.

                Basically, the stock tensioner depends on a bolt through the side to apply force, through torque, which ain't alot, to the tensioner to hold it in place. Under heavy loads, like running high RPMs and such, the tensioner can slide against that bolt and loosen a bit. Thus the need to check and retighten periodically. Also that bolt and or its lock nut have been known to strip out, and as infrequently as one might hope. So you have to go gentle on them. Kind of tough to apply the torque and go gentle.

                Bad thing is, this is an interferance engine, so if the tensioner loosens to much, the chain slips, and good valves go bad!!
                Life is what happens while your planning everything else!

                When your work speaks for itself, don't interrupt.

                81 XS1100 Special - Humpty Dumpty
                80 XS1100 Special - Project Resurrection


                Previously owned
                93 GSX600F
                80 XS1100 Special - Ruby
                81 XS1100 Special
                81 CB750 C
                80 CB750 C
                78 XS750

                Comment


                • #9
                  I have been running my 78 on 87 oct without any additives and it runs just fine.

                  When I got mine I adjusted the valve shims and the cam chain tensioner. The next timer I revved the engine the cam chain slipped and bent 3 intake valves.
                  Got a set of intake valves from Geezer and it's been running strong since.

                  EDIT: I also changed to the auto adjusting tensioner.
                  Last edited by tcoop; 03-18-2011, 09:53 AM.
                  Ty

                  78 XS1100E - Now in Minnesota
                  80 XS1100LG - The Punisher
                  82 XJ1100 - Current project - The Twins
                  82 XJ1100 - Wife's Bike - The Twins
                  82 XJ1100 - Daughter's Bike
                  72 Suzuki TS125 - Daughter's Bike
                  72 Yamaha Mini JT2 - Youngest Daughter's bike (She wants a bigger one now)

                  Comment


                  • #10
                    Thanks for the info.

                    Comment


                    • #11
                      Originally posted by Jarion View Post
                      Since we're on this subject...
                      I'm still adding lead to my gas.... because the owners manual (which came with the bike) says the bike requires it.
                      What say you guys?
                      I'd like to know where you're finding that info... my owners manual and service manual makes no mention of leaded or unleaded fuel, merely noting that 'regular fuel' is required. Surprisingly, no mention is made of a minimum octane requirement.

                      Now, when this bike came out leaded regular was still commonly available but everyone knew it was on it's way out; they'd already started reducing the lead content in some gas. The big issue with running unleaded in a 'leaded' motor at the time was the cast-iron heads of the day with their unhardened integral valve seats would suffer exhaust valve seat problems under certain conditions, usually extended high loads. The XS, with it's pressed-in steel valve seats, is immune to this. As the phase-out date for leaded got closer (and the amount of lead in the fuel got less and less), they improved unleaded with additives until most pre-73 vehicles could run it with no issues.

                      I'll admit I ran leaded regular in mine the first few years, but mainly because the early unleaded fuel had a slightly lower octane rating and the bike performed slightly better on the higher octane fuel. I switched when the octane came up, as unleaded is less prone to carbon build-up and it extends spark plug life. These days, regular unleaded is all you need unless you're stuck with a ethanol blend, in which case you might need to step up to a mid-grade. No additives needed....
                      Fast, Cheap, Reliable... Pick any two

                      '78E original owner - resto project
                      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                      '82 XJ rebuild project
                      '80SG restified, red SOLD
                      '79F parts...
                      '81H more parts...

                      Other current bikes:
                      '93 XL1200 Anniversary Sportster 85RWHP
                      '86 XL883/1200 Chopper
                      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                      Cage: '13 Mustang GT/CS with a few 'custom' touches
                      Yep, can't leave nuthin' alone...

                      Comment


                      • #12
                        Originally posted by crazy steve View Post
                        I'd like to know where you're finding that info... my owners manual and service manual makes no mention of leaded or unleaded fuel, merely noting that 'regular fuel' is required. Surprisingly, no mention is made of a minimum octane requirement.

                        Now, when this bike came out leaded regular was still commonly available but everyone knew it was on it's way out; they'd already started reducing the lead content in some gas. The big issue with running unleaded in a 'leaded' motor at the time was the cast-iron heads of the day with their unhardened integral valve seats would suffer exhaust valve seat problems under certain conditions, usually extended high loads. The XS, with it's pressed-in steel valve seats, is immune to this. As the phase-out date for leaded got closer (and the amount of lead in the fuel got less and less), they improved unleaded with additives until most pre-73 vehicles could run it with no issues.

                        I'll admit I ran leaded regular in mine the first few years, but mainly because the early unleaded fuel had a slightly lower octane rating and the bike performed slightly better on the higher octane fuel. I switched when the octane came up, as unleaded is less prone to carbon build-up and it extends spark plug life. These days, regular unleaded is all you need unless you're stuck with a ethanol blend, in which case you might need to step up to a mid-grade. No additives needed....
                        I too see no reference to leaded gas in the owners manual. Now to be fair, it's for the H model, but that engine is pretty much identical to the G model engines except for the centrifugal timing being moved to the TCI, and my engine actually IS an H engine.
                        Cy

                        1980 XS1100G (Brutus) w/81H Engine
                        Duplicolor Mirage Paint Job (Purple/Green)
                        Vetter Windjammer IV
                        Vetter hard bags & Trunk
                        OEM Luggage Rack
                        Jardine Spaghetti 4-2 exhaust system
                        Spade Fuse Box
                        Turn Signal Auto Cancel Mod
                        750 FD Mod
                        TC Spin on Oil Filter Adapter (temp removed)
                        XJ1100 Front Footpegs
                        XJ1100 Shocks

                        I was always taught to respect my elders, but it keeps getting harder to find one.

                        Comment


                        • #13
                          I'll dig the manual out of the back of the Bike and review.
                          It's entirely possible that my interpretation of "regular fuel" is related to my age.
                          This bike always get's the highest octane available at whatever station I stop at.... but it also gets a splash of lead from a bottle as well.... and that's because of my concern for the valve seats.....

                          It's always a good day when I learn something new (which is about every day).... the reality of "splooge holes" was a GREAT day....
                          Sounds like I may be learning something new on the fuel for this bike... which may prompt an additional beer that I owe you.
                          JT

                          Comment


                          • #14
                            Originally posted by Jarion View Post
                            It's entirely possible that my interpretation of "regular fuel" is related to my age.
                            This bike always get's the highest octane available at whatever station I stop at.... but it also gets a splash of lead from a bottle as well.... and that's because of my concern for the valve seats.....
                            Heh heh... yeah, 'back in the day' it was 'regular' (which was leaded) and that new-fangled 'un-leaded' which had a slightly lower octane rating.

                            The common 'fix' for pre-74 motors (that was when unleaded became required for most vehicles) was to install new steel exhaust valve seats and valves compatible with the new seats; which the XS had from the factory.

                            As far as using higher-octane fuel, you're wasting your money there too. As octane goes up, the actual energy content in the fuel goes down. I tried running premium in mine fairly early on, but saw no performance gain and a decrease in my mileage (1-2 mpg). To take advantage of the higher octane, you really need to bump the compression ratio up (new higher-dome pistons or a big-bore kit). If the bike runs poorly on regular or mid grade fuel, then you have a problem with carbon build-up in the combustion chamber or your timing is too far advanced.
                            Fast, Cheap, Reliable... Pick any two

                            '78E original owner - resto project
                            '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                            '82 XJ rebuild project
                            '80SG restified, red SOLD
                            '79F parts...
                            '81H more parts...

                            Other current bikes:
                            '93 XL1200 Anniversary Sportster 85RWHP
                            '86 XL883/1200 Chopper
                            '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                            Cage: '13 Mustang GT/CS with a few 'custom' touches
                            Yep, can't leave nuthin' alone...

                            Comment


                            • #15
                              I find mine runs best on mid grade down here in Ca. That may not be the case up there in Wa, as the gas quality varies from area to area for sure. I know it even varies from brand to brand, and for all the bad press often given to Arco/BP gas, I find the Brutus actually seems to run best on either that or Chevron (mid grade for both) although he does seem to like 76 gas as well, but there are not nearly as many of those around. They do have one with race gas which is actually real gas, but unfortunately the octane it also too high for me to take advantage of.
                              Cy

                              1980 XS1100G (Brutus) w/81H Engine
                              Duplicolor Mirage Paint Job (Purple/Green)
                              Vetter Windjammer IV
                              Vetter hard bags & Trunk
                              OEM Luggage Rack
                              Jardine Spaghetti 4-2 exhaust system
                              Spade Fuse Box
                              Turn Signal Auto Cancel Mod
                              750 FD Mod
                              TC Spin on Oil Filter Adapter (temp removed)
                              XJ1100 Front Footpegs
                              XJ1100 Shocks

                              I was always taught to respect my elders, but it keeps getting harder to find one.

                              Comment

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