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Thinking of re-routing the fuel lines...

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  • Thinking of re-routing the fuel lines...

    I'm going to have the take the carbs off my bike (again) here pretty soon, and I got to thinking this would be a good time to change the setup of my fuel lines. Right now I've got the two-line setup (right petcock goes to left two carbs, left petcock goes to the right two carbs, with fuel filters in each), but I'm tired of having only two cylinders fire up because the bike has been sitting on its sidestand for so long.

    Here's my idea. Take the two petcocks and connect them, straight across under the tank, with a T fitting so they both funnel to one line. In this line put a fuel filter, then ANOTHER T fitting to split the line back into two. These two then go to the carbs. This way, even if I only have one petcock working at a time all four carbs will be getting filtered fuel. It might fit a bit better, too- as it is there's a bunch of places for air bubbles to get stuck. Is this a good idea, you think? Or am I barking up the wrong tree?
    Currently XS-less.

  • #2
    You may want to use a larger filter than those usually fitted for the individual lines. You do not want to starve it for fuel. Unless you're running very low on gas where one side of the tank is dry, the bike shouldn't starve for fuel while on the sidestand.
    1980G Standard, Restored
    Kerker 4 - 1
    850 Rear End Mod
    2-21 Flashing LED Arrays on either side of license plate for Brake Light Assist, 1100 Lumen Cree Aux Lights,
    Progressive springs, Showa rear shocks
    Automatic CCT
    1980GH Special, Restored
    Stock Exhaust, New Handlebars, 1" Spacer in Fork Springs, Automatic CCT, Showa Rear Shocks
    '82 XJ1100 (Sold)
    Automatic CCT, RC Engineering 4 X 1 Exhaust, K&N Pods, #50 Pilot Jets, YICS Eliminator. Sorely missed.

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    • #3
      There are several folks who run the set up you describe. I think BikerPhil may have one of his set up like that.

      I feed mine from the same side petcock. Being a special, the vacuum valve used to live elswhere. I run from the ON outlet straight down between the #1 and #2 intake boots, put one of those clear triangular fuel filters in the line, then run straight to the carb T. Fuel filter will fit between the intake boots. Same thing on the opposite side. I do have to pull the line down to ensure no kinks after raising the tank up. Otherwise, no problems at all.
      Life is what happens while your planning everything else!

      When your work speaks for itself, don't interrupt.

      81 XS1100 Special - Humpty Dumpty
      80 XS1100 Special - Project Resurrection


      Previously owned
      93 GSX600F
      80 XS1100 Special - Ruby
      81 XS1100 Special
      81 CB750 C
      80 CB750 C
      78 XS750

      Comment


      • #4
        Originally posted by Lucien Harpress View Post
        Right now I've got the two-line setup (right petcock goes to left two carbs, left petcock goes to the right two carbs, with fuel filters in each), but I'm tired of having only two cylinders fire up because the bike has been sitting on its sidestand for so long.
        Or am I barking up the wrong tree?
        The setup you have should work fine. There might be another problem such as a plugged up petcock, a pinched line, vacuum leak or low fuel level. Try running the offending petcock on prime, see if it improves.

        Don, the setup I'm running is single petcock to a filter, then into a T, then down to the carb inlets. With automotive fuel line, of course.
        Last edited by bikerphil; 09-06-2010, 07:09 PM.
        2H7 (79) owned since '89
        3H3 owned since '06

        "If it ain't broke, modify it"

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        • #5
          I have Pingle petcocks on mine and the biggest pain -trying to get fuel line to fit over the outlets as they are bigger than the stock petcock and they point downward.Usually have to really press them on.I also run 2 individual fuel filters to keep everything clean and am always looking at a simpler setup-also running the octy but also don't have any starvation issues so i might just leave it.
          1980 XS1100 SG
          Inline fuel filters
          New wires in old coils-outer spark plugs
          160 mph speedometer mod
          Kerker Exhaust
          xschop K & N air filter setup
          Dynojet Recalibration kit
          1999 Kawasaki ZRX1100
          1997 Jeep Cherokee 4.5"lift installed

          Comment


          • #6
            Yeah, the two line setup SHOULD work fine for me, and a lot of times it does. But there are times, especially when I'm low on fuel, where for whatever reason, the fuel on one side or the other doesn't feel like flowing. It's like there's not enough pressure on top to force the gas through the lines. I'm just trying to eliminate a bit of the hit-and-miss from the fuel system.
            Currently XS-less.

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            • #7
              I am using 2 t's. 2 fuel lines go into a t then into the fat auto fuel filter. 3 bucks for the filters at wally world. Then into another t and into both carbs. I have used it for over a year with no problems
              " She'll make point five past lightspeed. She may not look like much, but she's got it where it counts, kid. I've made a lot of special modifications myself. "

              79 xs11 standard
              xs pods, Kerker 4-1, zrx1200r carbs mikesxs coils 35k voltz of power!!!
              8mm msd wires
              tkat fork brace...
              Fox shocks...
              mikes650 front fender
              led's gallore...
              renthal bars
              gold valve emulators
              vmax tensioner
              Rifle fairing

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              • #8
                Don't forget to check the vent in the fuel tank cap, making sure it's clear.
                2H7 (79) owned since '89
                3H3 owned since '06

                "If it ain't broke, modify it"

                Comment


                • #9
                  Lucien, to end what you are experiencing you need to have a crossover which is preferably below the percocks.. I am not sure what happens on a standard but on a special the crossover occurs in the octy.

                  Since I have long ago exited my air box, the picture shows how I am set up. Notice the crossover pipe between the fuel feed lines. Works like a charm and one petcock will flow more than all carbs can consume at WOT.

                  BTW, I made my fuel feed setup with some 1/4" steel fuel line and a few brass fittings and it is all brazed together.


                  Mike Giroir
                  79 XS-1100 Special

                  Once you un-can a can of worms, the only way to re-can them is with a bigger can.

                  Comment


                  • #10
                    Nice setup Mike!
                    Nathan
                    KD9ARL

                    μολὼν λαβέ

                    1978 XS1100E
                    K&N Filter
                    #45 pilot Jet, #137.5 Main Jet
                    OEM Exhaust
                    ATK Fork Brace
                    LED Dash lights
                    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                    Green Monster Coils
                    SS Brake Lines
                    Vision 550 Auto Tensioner

                    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                    Theodore Roosevelt

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                    • #11
                      Originally posted by TADracer View Post
                      Lucien, to end what you are experiencing you need to have a crossover which is preferably below the percocks.. I am not sure what happens on a standard but on a special the crossover occurs in the octy.

                      Since I have long ago exited my air box, the picture shows how I am set up. Notice the crossover pipe between the fuel feed lines. Works like a charm and one petcock will flow more than all carbs can consume at WOT.

                      BTW, I made my fuel feed setup with some 1/4" steel fuel line and a few brass fittings and it is all brazed together.


                      what is that little filter for?
                      Daily Driver - '04 Suzuki Marauder 1600
                      Project Bike - '79 XS1100 Special

                      Hi my name is Nate and I'm am Addict...I quit riding every night before bed and can't help but start riding again the next morning...

                      Ride Till You Die!

                      "MESS WITH THE BEST DIE LIKE THE REST" -Semper Fidelis!

                      “Most motorcycle problems are caused by the nut that connects the handlebars to the saddle.”

                      "When in doubt, Gas it!. If it doesnt fix the problem, at least it will end the suspense!"

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                      • #12
                        Those are in line fuel filters. The gas tank petcocks have built in filters, but, it is not unheard of that those could fall off in the tank. Only way you know besides pulling the petcocks out, is when you have no reserve when you need it.

                        Even with those, smaller stuff can and does make it past those in tank filters that an in line filter like those will catch, before it plugs your float valve open and you get gas running on your garage floor, or worse on your hot engine causing a fire.

                        So many members, in fact most, use an inline fuel filter something like those. This is the first I've ever seen of the steel fuel manifold like that.
                        Life is what happens while your planning everything else!

                        When your work speaks for itself, don't interrupt.

                        81 XS1100 Special - Humpty Dumpty
                        80 XS1100 Special - Project Resurrection


                        Previously owned
                        93 GSX600F
                        80 XS1100 Special - Ruby
                        81 XS1100 Special
                        81 CB750 C
                        80 CB750 C
                        78 XS750

                        Comment


                        • #13
                          Originally posted by g15usmc View Post
                          what is that little filter for?
                          That is the vent line on the older model carbs. That line (and the one between carbs 3&4) would usually be connected to the little nipples on the front of the airbox. The newer model carbs don't have that line, as they vent directly to the airbox.
                          1980 XS850SG - Sold
                          1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                          Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                          Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                          Whether you think you can, or you think you cannot - You're right.
                          -H. Ford

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                          • #14
                            Originally posted by g15usmc View Post
                            what is that little filter for?
                            I am guessing he is talking about the float bowl breather filters on the top in the back Don.

                            The little paper filter you see in the background is for the carb bowl breathers. On the early model carbs the carb float bowls had a vent hole that was connected to the airbox. So when people switch to pod filters they still have the float bowl vent line that is then open to the air. Some people put a little filter on it like that so that dirt doesn't get in the float bowls and some people just leave it open to the air.
                            Nathan
                            KD9ARL

                            μολὼν λαβέ

                            1978 XS1100E
                            K&N Filter
                            #45 pilot Jet, #137.5 Main Jet
                            OEM Exhaust
                            ATK Fork Brace
                            LED Dash lights
                            Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                            Green Monster Coils
                            SS Brake Lines
                            Vision 550 Auto Tensioner

                            In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                            Theodore Roosevelt

                            Comment


                            • #15
                              Yep, it does seem like that was the question, my early mornin' eyes did not even see that back there.
                              Life is what happens while your planning everything else!

                              When your work speaks for itself, don't interrupt.

                              81 XS1100 Special - Humpty Dumpty
                              80 XS1100 Special - Project Resurrection


                              Previously owned
                              93 GSX600F
                              80 XS1100 Special - Ruby
                              81 XS1100 Special
                              81 CB750 C
                              80 CB750 C
                              78 XS750

                              Comment

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