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Where to get replacement battery cables

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  • Where to get replacement battery cables

    Ones from autos parts stores in packages dont seems to come in the right sizes. No luck online either. Do I have to resort to buying a roll of cables and cut it to fit? If so, could somebody suggest the correct spec, if any?
    dontlikeoc
    1981 XS1100 Special Edition
    Alhambra, CA

  • #2
    I used 8g wire and crimp connectors for both sides.
    When a 10 isn't enough, get a 11. 80g Hardbagger

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    • #3
      Go to a welding supply and get at least #8 cable welding cable; 6 would be better. You might even be able to get them to crimp the ends on.

      Welding cable is 'the stuff' as it's rated for higher current than conventional wire, is much more flexible, and has pretty good insulation on it. It's not particularly cheap though....

      '78E original owner
      Fast, Cheap, Reliable... Pick any two

      '78E original owner - resto project
      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
      '82 XJ rebuild project
      '80SG restified, red SOLD
      '79F parts...
      '81H more parts...

      Other current bikes:
      '93 XL1200 Anniversary Sportster 85RWHP
      '86 XL883/1200 Chopper
      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
      Cage: '13 Mustang GT/CS with a few 'custom' touches
      Yep, can't leave nuthin' alone...

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      • #4
        Once in awhile they come up on E-Bay.
        1980 XS1100 SG
        Inline fuel filters
        New wires in old coils-outer spark plugs
        160 mph speedometer mod
        Kerker Exhaust
        xschop K & N air filter setup
        Dynojet Recalibration kit
        1999 Kawasaki ZRX1100
        1997 Jeep Cherokee 4.5"lift installed

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        • #5
          8 Gauge wire will do it. You can also go to one of the "stereo" shops in your area, and have them make up the two or three cables you need. They usually have the Monster cable in that gauge. For the shot bits you need, it's not a problem. I would NOT buy a lot of it for actually running a stereo, though, it's WAY too much money per foot for that!
          Ray Matteis
          KE6NHG
          XS1100 E '78 (winter project)
          XS1100 SF Bob Jones worked on it!

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          • #6
            I hope I didnt screw up. I got 6 gauge cables from Home Depot...
            dontlikeoc
            1981 XS1100 Special Edition
            Alhambra, CA

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            • #7
              6 is thicker than 8, so you should be fine.
              2H7 (79) owned since '89
              3H3 owned since '06

              "If it ain't broke, modify it"

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              • #8
                The BIG problem with the Home Depo wire is that it's for a house, NOT automotive use. It usually breaks quicker because of vibration, and the insulation isn't designed to withstand the oil/gas of automotive use. It will probably work for a few years, but not go the twenty years the proper type of wire would.
                Ray Matteis
                KE6NHG
                XS1100 E '78 (winter project)
                XS1100 SF Bob Jones worked on it!

                Comment


                • #9
                  Originally posted by dontlikeoc View Post
                  I hope I didnt screw up. I got 6 gauge cables from Home Depot...
                  Hi dont,
                  your Home Depot got an automotive section? 6 gauge is fine but If you bought house wire it's liable to have fewer fatter wires making up it's core and so be less flexible than an automotive wire of the same gauge.
                  BTW, I used 3 foot long automotive battery cables to run from the car battery in my sidecar. They were the longest ones on the rack but they did have shorter ones that would have worked on a solo bike. My beef was they had no red wires, only black, so I had to wrap red insulating tape around the ends of the + wire to warn against a backwards hookup.
                  Fred Hill, S'toon
                  XS11SG with Spirit of America sidecar
                  "The Flying Pumpkin"

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                  • #10
                    i went to carquest auto parts and found this. part #44800 cba utility battery kit. 6-foot,8-gauge cable,4 ring terminals. $7.15 with tax.

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