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Wisdom needed: Its time for a transmission rebuild

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  • Wisdom needed: Its time for a transmission rebuild

    Hey Guys,
    So I recently bought a 78 xs11, and i love the bike even though its been molested more than most porn stars. But the most serious among its long list of issues is that the transmission doesn't like to down shift, some times it will get stuck between gears with the shifter stuck down, then when i pull it back up it goes to neutral and i have to find the gear i need again. (that was a nice shock the first time it happened and i ended up in first gear at 55mph) Other times it will go down gears but it takes some kicking on the shifter to get 2nd or 1st gear. Now for the 64 million dollar question... do i need to replace everything inside the transmission, or is it something stupid and simple to fix, spacer spring ect?

    In either situation i struck gold on ebay every internal transmission component with 25k miles.... $37

    What do you guys think??

    Thanks
    Tony

    78 xs11 aftermarket 4-2 HD mufflers, whats left of it is stock. A work in progress for sure.

  • #2
    There is a torsion spring in there that is probably broken which would cause those symtoms. Yamaha or Bikebandit.com carries them. It's under the left shifter cover.
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

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    • #3
      This thread about the shift lever return spring might be your answer.
      Ken Talbot

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      • #4
        Thanks guys that almost has to be my problem!

        More questions to come i'm sure
        Tony

        78 xs11 aftermarket 4-2 HD mufflers, whats left of it is stock. A work in progress for sure.

        Comment


        • #5
          Naw.. I doubt that's it. The whole shebang is probably toast and isn't worth fixing. Let me know where you live, and I'll give you fair market scrap metal price for it and haul it off for you.


          Tod
          Try your hardest to be the kind of person your dog thinks you are.

          You can live to be 100, as long as you give up everything that would make you want to live to be 100!

          Current bikes:
          '06 Suzuki DR650
          *'82 XJ1100 with the 1179 kit. "Mad Maxim"
          '82 XJ1100 Completely stock fixer-upper
          '82 XJ1100 Bagger fixer-upper
          '82 XJ1100 Motor/frame and lots of boxes of parts
          '82 XJ1100 Parts bike
          '81 XS1100 Special
          '81 YZ250
          '80 XS850 Special
          '80 XR100
          *Crashed/Totalled, still own

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          • #6
            I'm starting to think I need to rebuild my tranny as well. I just got one off of eBay for a pretty decent price. My gears seem like they take a little bit of work to get to the next gear as opposed to the newer bikes. I haven't driven another bike like mine before to even try and compare the difference, but it's a little stiff when I try. Does anyone know how complicated of a task this is to pull off? I've read the tech notes on it but he really doesn't mention the level of difficulty, just that it was easier to do the second time around.
            1980 XS1100SG
            In the process of making her look pretty!
            P.S., TomRodgers has the best avatar icon ever!

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            • #7
              These bikes shift like tractors. The transmission repair for the 1st/2nd gear fix is well outlined in the tech section and not difficult at all.
              "If A equals success, then the formula is: A = X + Y + Z. X is work. Y is play. Z is keep your mouth shut." - Albert Einstein

              "Illegitimi non carborundum"-Joseph W. "Vinegar Joe" Stilwell



              1980 LG
              1981 LH

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              • #8
                Like tractors.. i love it.
                1980 XS1100SG
                In the process of making her look pretty!
                P.S., TomRodgers has the best avatar icon ever!

                Comment


                • #9
                  When shifting an XS11 you have to shift like you mean it!! If you shift to softly and do not completley throw the shift drum, the gear will not fully engage and you end up in a false neutral. Happens to me almost once every time I ride.

                  So try riding it again and make sure you pull all the way up on every shift and see if you still have issues.
                  Life is what happens while your planning everything else!

                  When your work speaks for itself, don't interrupt.

                  81 XS1100 Special - Humpty Dumpty
                  80 XS1100 Special - Project Resurrection


                  Previously owned
                  93 GSX600F
                  80 XS1100 Special - Ruby
                  81 XS1100 Special
                  81 CB750 C
                  80 CB750 C
                  78 XS750

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                  • #10
                    Originally posted by dpotter58 View Post
                    These bikes shift like tractors. - - -
                    Hi '58,
                    if you are going to quote me, get it right:-
                    "Shifts like a Russian tractor "
                    Fred Hill, S'toon
                    XS11SG with Spirit of America sidecar
                    "The Flying Pumpkin"

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                    • #11
                      These bikes Shift like Russian tractors

                      "If A equals success, then the formula is: A = X + Y + Z. X is work. Y is play. Z is keep your mouth shut." - Albert Einstein

                      "Illegitimi non carborundum"-Joseph W. "Vinegar Joe" Stilwell



                      1980 LG
                      1981 LH

                      Comment


                      • #12
                        Yep, shifting is definitely not a smooth-flowing operation. There are times when I wonder if people hear me downshift at a stop, and wonder what piece fell off my bike. As long as there is no grinding, or popping out of gear, and a firm kick will get you into first every time, then it's running perfectly!
                        1980 XS850SG - Sold
                        1981 XS1100LH Midnight Special (Sold) - purchased 9/29/08
                        Fully Vetterized and Dynojet Kit added, Heated Grips, Truck-Lite LED headlight, Accel Coils, Irridium plugs, TKAT Fork Brace, XS850LH Final Drive & Black SS Brake lines from Chacal.
                        Here's my web page devoted to my bike! XS/XJ User's Manuals there, and the XJ1100 Service Manual and both XS1100 Service manuals (free download!).

                        Whether you think you can, or you think you cannot - You're right.
                        -H. Ford

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