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  • Cam chain tensioner

    Which bolt is the "locking" bolt on the assembly....the smaller outer one, or the larger inner one?
    '81H (my first XS ) "Grey Ghost"
    Stock Pilots/ 110 mains (to change)
    4:1 Jardine w/ headerwrap
    Windjammer(wiring issues)
    SonyMarine unit for Ipod/Polk Speakers
    New paint/brakes to come!!
    ===============
    '80G FrankenBike (parts bike)
    ===============
    '80G to fix "BlackSunshine"
    Stock Pilots/125 mains
    Pod filters; 4:1 Kerker??
    SS Brake lines w/ new M/C's
    LED Brake Lite
    Needs paint....

    It is better to be thought a fool than to open ones mouth and remove all doubt....

  • #2
    ???? Huh?

    There's a plunger inside the tensioner. There's two allen screws on the front that hold it to the block, then on the side, (Right side of the bike, left if you're looking at the adjuster from the front) there's a bolt with a nut. This bolt is the locking bolt, and the nut is there to make sure the locking bolt doesn't "Unlock"! lol.

    The aluminum housings on these adjusters is easy to strip, so use a torque wrench when tightening this nut and bolt.


    Tod
    Try your hardest to be the kind of person your dog thinks you are.

    You can live to be 100, as long as you give up everything that would make you want to live to be 100!

    Current bikes:
    '06 Suzuki DR650
    *'82 XJ1100 with the 1179 kit. "Mad Maxim"
    '82 XJ1100 Completely stock fixer-upper
    '82 XJ1100 Bagger fixer-upper
    '82 XJ1100 Motor/frame and lots of boxes of parts
    '82 XJ1100 Parts bike
    '81 XS1100 Special
    '81 YZ250
    '80 XS850 Special
    '80 XR100
    *Crashed/Totalled, still own

    Comment


    • #3
      the aluminum housing has a large "nut" with a smaller bolt on it on the side...(left side if you are looking from the front of bike)

      i dont want to strip it out...so do i loosen the smaller nut, then the larger one, or vice versa?
      '81H (my first XS ) "Grey Ghost"
      Stock Pilots/ 110 mains (to change)
      4:1 Jardine w/ headerwrap
      Windjammer(wiring issues)
      SonyMarine unit for Ipod/Polk Speakers
      New paint/brakes to come!!
      ===============
      '80G FrankenBike (parts bike)
      ===============
      '80G to fix "BlackSunshine"
      Stock Pilots/125 mains
      Pod filters; 4:1 Kerker??
      SS Brake lines w/ new M/C's
      LED Brake Lite
      Needs paint....

      It is better to be thought a fool than to open ones mouth and remove all doubt....

      Comment


      • #4
        Take it off and check it out

        I know you might not want to get into it this far but take it off and check it out. Only two bolts hold it on and you can make a new gasket very easily. That way you get to gain alittle knowledge and see first hand how the part works.
        Mike Giroir
        79 XS-1100 Special

        Once you un-can a can of worms, the only way to re-can them is with a bigger can.

        Comment


        • #5
          planning on pulling the whole thing apart this winter...

          new gaskets, checking stuff out, cleaning it...polish and paint..

          new coils, wires, etc.... just trying to do this, cuz im sure it needs it. bike has 66,000 miles on it...and the last 6 years looks like it has been rough on it.
          '81H (my first XS ) "Grey Ghost"
          Stock Pilots/ 110 mains (to change)
          4:1 Jardine w/ headerwrap
          Windjammer(wiring issues)
          SonyMarine unit for Ipod/Polk Speakers
          New paint/brakes to come!!
          ===============
          '80G FrankenBike (parts bike)
          ===============
          '80G to fix "BlackSunshine"
          Stock Pilots/125 mains
          Pod filters; 4:1 Kerker??
          SS Brake lines w/ new M/C's
          LED Brake Lite
          Needs paint....

          It is better to be thought a fool than to open ones mouth and remove all doubt....

          Comment


          • #6
            12mm nut is loosened first, then 10mm bolt.
            Reverse when tightening.

            mro

            Comment


            • #7
              groovy..thanx!!!!
              '81H (my first XS ) "Grey Ghost"
              Stock Pilots/ 110 mains (to change)
              4:1 Jardine w/ headerwrap
              Windjammer(wiring issues)
              SonyMarine unit for Ipod/Polk Speakers
              New paint/brakes to come!!
              ===============
              '80G FrankenBike (parts bike)
              ===============
              '80G to fix "BlackSunshine"
              Stock Pilots/125 mains
              Pod filters; 4:1 Kerker??
              SS Brake lines w/ new M/C's
              LED Brake Lite
              Needs paint....

              It is better to be thought a fool than to open ones mouth and remove all doubt....

              Comment


              • #8
                Did you read procedure in manual for adjusting cam chain?


                mro
                BTW,
                The aluminum housings on these adjusters is easy to strip, so use a torque wrench when tightening this nut and bolt.
                Good advise...

                Not tight enough or if stripped and you can wind up with bent valves

                Comment


                • #9
                  yep...i did. but the picture is not good, and did not know which was the "lock" and which was the tensioner...
                  '81H (my first XS ) "Grey Ghost"
                  Stock Pilots/ 110 mains (to change)
                  4:1 Jardine w/ headerwrap
                  Windjammer(wiring issues)
                  SonyMarine unit for Ipod/Polk Speakers
                  New paint/brakes to come!!
                  ===============
                  '80G FrankenBike (parts bike)
                  ===============
                  '80G to fix "BlackSunshine"
                  Stock Pilots/125 mains
                  Pod filters; 4:1 Kerker??
                  SS Brake lines w/ new M/C's
                  LED Brake Lite
                  Needs paint....

                  It is better to be thought a fool than to open ones mouth and remove all doubt....

                  Comment

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