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Electric carving knife for seat foam?

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  • Electric carving knife for seat foam?

    Do you guys think an electric carving knife would be pretty good at cutting seat foam? I really need to cut 2" off the seat. I also read that i should use rubber cement to glue the seat cover back on? Anything i should be on the lookout for while removing the seat cover?
    1978 XS1100E Standard
    Kerker Exhaust
    Tkat Fork Brace

    On Hold
    TopCat S.O.F.A. + Fuse Block
    Mike's XS Pod FIlters

  • #2
    I had bought the fancy King/Queen seat cover and foam, which fit nicely over the original seat pan. The problem is, the passenger would get pushed forward into me, and the seat was higher than stock. I just put the original seat cover and foam back on, and have the like new K/Q seat just sitting in my shed. I made the transformation in a couple hours.

    As for removing foam padding, it's real simple. Unhook the cover from the seat pan, use some large scissors, trim the padding to your liking, and replace the vinyl. You don't have to cut the vinyl, because you can pull it tight and put the hooks in a new spot on the seat cover. I certainly would not try to cut and glue the seat cover together, since it has to bear all kinds of heat, cold, twisting of your body, etc.
    John Rosko, Riding for Jesus! Make Him Lord of your life!

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    • #3
      oh thanks for the tips. I'll do it TONIGHT wahooooo!! Half a foot on the ground here i come!
      1978 XS1100E Standard
      Kerker Exhaust
      Tkat Fork Brace

      On Hold
      TopCat S.O.F.A. + Fuse Block
      Mike's XS Pod FIlters

      Comment


      • #4
        I used an electric kitchen knife to modify the foam of my seat. Worked very well.
        DZ
        Vyger, 'F'
        "The Special", 'SF'
        '08 FJR1300

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        • #5
          Electric carving knives work GREAT on foam!
          Tim Ripley - Gaithersburg, MD
          1981 XS1100 Special "Spoiled Rotten" Just sold - currently bikeless!!
          23mm float height
          120 main jets
          42.5 pilot jets
          drilled stock airbox with K&N
          Jardine 4 to 1 Exhaust
          spade fusebox
          1st and 2nd gear fix

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          • #6
            I use nichrome wire. you can get it at hobby stores usually. I use a car battery charger. It works on many types of foam.
            United States Merchant Marine Academy, Kings Point, NY
            If I can do it at 18 yrs old, anyone can
            "You know something, You can't polish a turd"
            "What are you rebelling against", "Well, what do you got?"
            Acta Non Verba

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            • #7
              I used a mini grinder on my seat .I used a soft disc and it worked great .I was able to contour the seat cushion very quickly. You might want to do that outside and stand up wind ,a lesson learned I might add .
              BDF Special
              80SG Vetter bagger 1196 Wiseco big bore kit, Mega Cycle Cams, slotted cam gears, ported and flowed head, bronze intake seats, Dyno Jet kit, Dyno coils and Mikes XS air pods, Venture cam chain adjuster,Geezer's regulator, Clutch mod, Mac 4 into 1 with custom built and tuned baffle, Oil cooler,MikesXS emulators mod.
              Dyno tuned to 98 hp at the rear wheel.

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              • #8
                That is how Bob Jones modified his seats, using an electric carving knife.
                "We are often so caught up in our destination that we forget to appreciate the journey." "

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                • #9
                  Another safety bleat

                  OK, a sanding disk on an angle grinder works great for re-shaping foam; quick, leaves a nice finish and it's easy to do.
                  But if you look at the sanding debris under a microscope they are like little razor blades. Wear a good breathing mask while power-sanding foam, you do not want that stuff in your lungs.
                  Fred Hill, S'toon
                  XS11SG with Spirit of America sidecar
                  "The Flying Pumpkin"

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                  • #10
                    Bob must have bought his carving knif from NAPA, because mine did not cut the foam fast enough!

                    Originally posted by Winterhawk
                    That is how Bob Jones modified his seats, using an electric carving knife.
                    Skids (Sid Hansen)

                    Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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                    • #11
                      Gonna go pick up the elctric carving knife. i think that would work out better since i have to pace myself lol. I'll do a better job
                      if it's good enough for Bob then it's good enough for everyone
                      1978 XS1100E Standard
                      Kerker Exhaust
                      Tkat Fork Brace

                      On Hold
                      TopCat S.O.F.A. + Fuse Block
                      Mike's XS Pod FIlters

                      Comment


                      • #12
                        Hi Korr,

                        Electric knife is the way to go; I use a ton uf lube while cutting..... WD/40 works but silicon spray polish is better!

                        AlanB
                        If it ain't broke, modify it!

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                        • #13
                          wow this is a pain. already got a cut on my finger from opening up those little metal flanges that hook the seat cover onto the seat pan. this is going to take awhile heheheheh. It's gonna be worse when i have to make new holes to re-attatch the seat cover.
                          1978 XS1100E Standard
                          Kerker Exhaust
                          Tkat Fork Brace

                          On Hold
                          TopCat S.O.F.A. + Fuse Block
                          Mike's XS Pod FIlters

                          Comment


                          • #14
                            Hi Korr,
                            what's even worse is when most of those little spikes snap off when you try to bend them back down again. Anyone got a better fix for that than large-head pop rivets?
                            Fred Hill, S'toon
                            XS11SG with Spirit of America sidecar
                            "The Flying Pumpkin"

                            Comment


                            • #15
                              All done! I just put it back using the same hooks and then pulled in the extra fabric and put new holes in there for the hooks. Easy to do, but very time consuming. The electric carving knife was cutting really fast! I can now put the hole half of my foot down instead of just the tip of my toes. Thanks for all the tips guys! You really helped this go along smoothly.
                              1978 XS1100E Standard
                              Kerker Exhaust
                              Tkat Fork Brace

                              On Hold
                              TopCat S.O.F.A. + Fuse Block
                              Mike's XS Pod FIlters

                              Comment

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