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Final drive filler cap wont budge

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  • #16
    Madmax................snap a GOOD pair of vise grips on shoulder of filler............hit abruptly with palm of hand or hammer striking vise grip handle.....................will pop right loose.
    81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

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    • #17
      When you get the sucker out, you might want to consider a nylon washer before you reinstall a filler plug. It sure makes life easier!
      Skids (Sid Hansen)

      Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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      • #18
        Got it out

        Thanks to everyone for their suggestions.One thing abt the impact driver is that in this prticular case it would not have worked as the allen head "slot" is too shallow for an impact driver.The other suggestions abt the varying temperatures of the different metals is rather interesting.The final outcome came when fellow XSive Randy came by today.He basicaly used my torch to heat jus the housing around the bolt then he managed to get an allen tool to lock in and with a hammer and a pry bar Viola!That satisfying crack when you break the toque of the bolt.To see and read all the details go to the other thread that I have posted on Madmax.Thanks again everyone!Been a long day gonna crash soon...BNE
        Last edited by madmax-im; 04-13-2008, 07:47 PM.
        1980 XS650G Special-Two
        1993 Honda ST1100

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        • #19
          Originally posted by skids
          When you get the sucker out, you might want to consider a nylon washer before you reinstall a filler plug. It sure makes life easier!
          Excellent suggestion TYVM!
          1980 XS650G Special-Two
          1993 Honda ST1100

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          • #20
            Filler plug

            Mine had been opened in the past with a cold chisel . Even so It was some tight when I tried last year . I used a 3 ft breaker bar and I was scared I was going to strip it but it came finally .
            XJ1100K
            Avon rubber
            MikesXS black coils
            Iridium plugs w/ 1k caps
            MikesXS front master
            Paragon SS brake lines (unlinked)
            Loud Horns (Stebel/Fiamm)
            Progressive fork springs
            CIBIE headlight reflector
            YICS Eliminator

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