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  • Broken Muffler

    I have a set of HD Sportster mufflers welded to my 2 pipes. Today, the muffler on the right side actually split apart from the pipe about 2" away from the weld. Someone told me that is caused by too much motor vibration. Anyone heard of this? What and where do I look for? My bike does do a little series of backfire when engine braking.
    I dont know what caused this to happen but I'm glad it happened today and not in 3 weeks when riding to Estes.

    Thanks
    1981 XS 1100SH (Big Red)
    89 Club Car (ELECTRIC so it doesnt have a damn carb, thank God)

  • #2
    Did you use the rubber dampened mount at rear with an attached muffler hanger bracket?
    81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

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    • #3
      Yes. The rubber is there.
      1981 XS 1100SH (Big Red)
      89 Club Car (ELECTRIC so it doesnt have a damn carb, thank God)

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      • #4
        Welding causes heat strain. Typically, the weld becomes stronger and weakens the surrounding metal. It is common for specials to break there anyway.
        Skids (Sid Hansen)

        Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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        • #5
          The Culprit has been found

          Due to the stringent HD quality control, th split right on the factory weld. I couldnt see that very well until I had the pipes off the motor. I hust hope the other one stays together.
          1981 XS 1100SH (Big Red)
          89 Club Car (ELECTRIC so it doesnt have a damn carb, thank God)

          Comment

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