Pulling/splitting the engine

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  • Crazcnuk
    XS-XJ Guru
    • Aug 2006
    • 2980
    • Hinton, AB, Canada

    #16
    Not the rear axle. It's too big. Any other ideas?
    Nice day, if it doesn't rain...

    '05 ST1300
    '83 502/502 Monte Carlo for sale/trade

    Comment

    • AlanB
      XSive Maximus
      • Oct 2006
      • 705
      • Scotland

      #17
      Hi Crazcnuk,

      Must be the front then, I am pretty sure something fits!........ I can't check on mine 'cos both spindles (and wheels!) are non-stock.

      AlanB
      If it ain't broke, modify it!

      Comment

      • DiverRay
        Moderator
        • Nov 2004
        • 7594
        • Star, IDAHO

        #18
        It may be the bolt holding the swingarm. I also remember someone said one of the bolts fit. I have a tool, so I don't need to worry. I'll be taking down an engine in about a month. Time to start on the winter project!!
        Ray Matteis
        KE6NHG
        XS1100 E '78 (winter project)
        XS1100 SF Bob Jones worked on it!

        Comment

        • AlanB
          XSive Maximus
          • Oct 2006
          • 705
          • Scotland

          #19
          Hi DiverRay,

          The thread on the stub pins for the arm is Real Big, and is a very fine thread.... So that does not fit!

          AlanB
          If it ain't broke, modify it!

          Comment

          • Brian_D
            XStremely XSive
            • Oct 2003
            • 355
            • Gardner, KS

            #20
            Alan remembered correctly...but not sure why it didn't work.

            Here is the thread where Winterhawk gives the dimensions of the threads for the flywheel puller (M16 X 1.5 R.H.) and a link to a Motion Pro tool.

            Also, Here is the thread where Geezer suggests using the rear axle.

            Comment

            • trbig
              Simply used to just post A LOT!
              • Nov 2005
              • 7838
              • Ada, Oklahoma

              #21
              I've just always used a cheap pulley puller. Just back the rotor bolt out a few threads and use the top of the bolt to tighten the puller against good and tight.. then give the puller a good whack with a hammer.

              Tod
              Try your hardest to be the kind of person your dog thinks you are.

              You can live to be 100, as long as you give up everything that would make you want to live to be 100!

              Current bikes:
              '06 Suzuki DR650
              *'82 XJ1100 with the 1179 kit. "Mad Maxim"
              '82 XJ1100 Completely stock fixer-upper
              '82 XJ1100 Bagger fixer-upper
              '82 XJ1100 Motor/frame and lots of boxes of parts
              '82 XJ1100 Parts bike
              '81 XS1100 Special
              '81 YZ250
              '80 XS850 Special
              '80 XR100
              *Crashed/Totalled, still own

              Comment

              • andreashweiss
                XSive Maximus
                • Jul 2002
                • 951
                • 180 mile northwest of Spokane,WA

                #22
                I have taken many paperweights off by using a piece of old firehose and a big hammer. The shaft is tapered. Use several layers of the hose on top of the paperweight. Proceed to hit very hard with large hammer it should jar it lose.It usually just pops off. May sure you loosen the bolt first. Using the puller also works. Hammer method seems to work for me.

                Comment

                • Crazcnuk
                  XS-XJ Guru
                  • Aug 2006
                  • 2980
                  • Hinton, AB, Canada

                  #23
                  I already knew it was an M16 fine thread. Unfortunately, my little town doesn't stock a pile of metric bolts.

                  I tried the axle bolt, it is too big.

                  I don't see the point of buying a tool, when a 90 cent bolt does the job. Remember the tool is even rarer than the bolt!

                  I can't find my puller, and we tried a friend's but his would not stay on the rotor, it just kept slipping off.

                  My rotor is NOT a paperweight. I don't want to damage it. I need it off to get the crank out of the crankcase.
                  Nice day, if it doesn't rain...

                  '05 ST1300
                  '83 502/502 Monte Carlo for sale/trade

                  Comment

                  • trbig
                    Simply used to just post A LOT!
                    • Nov 2005
                    • 7838
                    • Ada, Oklahoma

                    #24
                    My rotor is NOT a paperweight.

                    When you've tore apart as many as Andreas, and you have those heavy bulky parts that no one ever buys because they don't break or wear out such as a rotor... you'd probably have a different view on them too.. lol. Paperweights, door stops, trot-line weights and rotors are all the same thing to him I'm sure! lol. OK.. as far north as he is, a trot-line is probably not one of the many uses, but you get the idea.

                    Tod
                    Try your hardest to be the kind of person your dog thinks you are.

                    You can live to be 100, as long as you give up everything that would make you want to live to be 100!

                    Current bikes:
                    '06 Suzuki DR650
                    *'82 XJ1100 with the 1179 kit. "Mad Maxim"
                    '82 XJ1100 Completely stock fixer-upper
                    '82 XJ1100 Bagger fixer-upper
                    '82 XJ1100 Motor/frame and lots of boxes of parts
                    '82 XJ1100 Parts bike
                    '81 XS1100 Special
                    '81 YZ250
                    '80 XS850 Special
                    '80 XR100
                    *Crashed/Totalled, still own

                    Comment

                    • Crazcnuk
                      XS-XJ Guru
                      • Aug 2006
                      • 2980
                      • Hinton, AB, Canada

                      #25
                      He says as I change a rotor on a CB900!

                      Apparently the DOHC Honda 4's had weak rotors that were the main cause of charging failure on those.

                      I assume your saying XS1100s don't have this problem as much?
                      Nice day, if it doesn't rain...

                      '05 ST1300
                      '83 502/502 Monte Carlo for sale/trade

                      Comment

                      • Crazcnuk
                        XS-XJ Guru
                        • Aug 2006
                        • 2980
                        • Hinton, AB, Canada

                        #26
                        I tried both axles, and anyother bolts I could find, none would take the rotor off.

                        Finally just got a metric bolt that fits.
                        Nice day, if it doesn't rain...

                        '05 ST1300
                        '83 502/502 Monte Carlo for sale/trade

                        Comment

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