Drill bit sizes

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  • Ljay40
    Truly XSive
    • Jun 2006
    • 149

    #1

    Drill bit sizes

    Any recomendations on what size of drill bits to use to
    drill out the mixture screws in the 80's carb? way down in
    no mans land in the tunnel.. slots are stripped out
  • DiverRay
    Moderator
    • Nov 2004
    • 7591
    • Star, IDAHO

    #2
    try and find a 1/8", LEFT HAND drill bit. This will have the effect of backing out the screw, and you may be able to get it out WITHOUT killing the carb body.
    Ray Matteis
    KE6NHG
    XS1100 E '78 (winter project)
    XS1100 SF Bob Jones worked on it!

    Comment

    • John
      XS-XJ Super Guru
      • Oct 2003
      • 5117

      #3
      I used a #60 bit in a pin vise when I did a set of 79 carbs last year. If you can find a bit a little smaller, that would be better.

      Comment

      • Ljay40
        Truly XSive
        • Jun 2006
        • 149

        #4
        Reserecting this thread,

        Well I decided to try and and drill out the mixture screws, well
        I guess you can imagine what happened I messed up both#1 and #2 carb theres no hope of getting them out now

        HELP ! does anyone have a #1 and #2 carb bodys for a 80 SG there willing to part with a couple of mixture screws for a nominal fee of course
        thanks in Advance!

        Comment

        • The Lorax
          XS-XJ Guru
          • Jun 2005
          • 1048
          • Riverside, OH

          #5
          You know, I had a mixture screw buggered up on my number 4 carb. so yesterday I tried drilling into the screw head so as I could put a couple pins in the head and use a screwdriver to turn out the screw...kind of like a type of tamper proof screw...it didn't work. I ended up butchering the tube that contains said screw. I used my dremel and a cut off wheel to cut straight down th middle of the tube until I cut a new slot in the screw. it took a couple tries and I sacrificed the front half of the tube but, I got it out. now, when I get my mixture dialed in correctly, I will put a dollop of wax or glyptal or something on my exposed screw to keep any external forces from acting upon it. I know, not an Ideal solution to this particular problem, but it worked.
          I am the Lorax, I speak for the Trees

          '80 XS1100 SG (It's Evil, Wicked, Mean & Nasty)

          '79 XS1100 F R (IL Barrachino)

          '00 Suzuki Intruder 1400 (La Soccola)

          '77 KZ400s (La Putana)

          Comment

          • Ljay40
            Truly XSive
            • Jun 2006
            • 149

            #6
            Hmm that is a good idea
            Andreas has helped me out so with those 2 dead carb bodies I'm going to give that a whirl
            thanks for the idea

            Ljay

            Comment

            • randy
              XS-XJ Guru
              • Dec 2003
              • 4521

              #7
              You can also re-cast the missing portion with JB Weld. After it cures, you can tap threads in it

              Comment

              • Ljay40
                Truly XSive
                • Jun 2006
                • 149

                #8
                Ok drilled dremmeld screwed unscrewed these babys are in there and thats where there staying pulling the guts out, thanks everyone for ideas and suggestions Im waiting on Andreas parts and building new set of carbs.

                Comment

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