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  • XS400 Petcock

    Any one have experience with the rebuild of these petcocks. I got a kit from George-fix and a K&L kit was delivered. Replaced all the rubber and the diaphragms. It still leaks like there is no restriction at all. Ive tried every thing I can think of but no success. Anyone know the secret?
    wingnut
    81 SH (Daily Ride)
    81 650XJ (Brother in laws bike, Delivered)
    81 650XJ Jane Doe (Son's Ride)
    82 750XJ Project bike (Son in law's future ride)
    81 XS 400

    No man has a natural right to commit aggression on the equal rights of another; and this is all from which the laws ought to restrain him.”

    A government big enough to give you everything you want, is strong enough to take everything you have.

    Thomas Jefferson

  • #2
    hmmm ....

    I have rebuilt one of those on my xs400 but I didn't have any problem with leaking.

    Are you saying "leaking" meaning fuel is flowing unrestricted through the outlets of the petcock? Or leaking around the selector?
    My Stable:

    2006 Triumph Bonneville Black
    1979 Yamaha XS11 Special (2 of them)
    1982 Yamaha XS400 Heritage Special
    1981 Suzuki GS550 E
    1976 Honda CB550F Supersport

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    • #3
      I've found that polishing up the o'ring seat and stretching the spring a bit helps it seat better.
      Richard

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      • #4
        Unrestricted flow. The seat looks smooth and it still passes air if I press on the diaphragm with my finger.
        wingnut
        81 SH (Daily Ride)
        81 650XJ (Brother in laws bike, Delivered)
        81 650XJ Jane Doe (Son's Ride)
        82 750XJ Project bike (Son in law's future ride)
        81 XS 400

        No man has a natural right to commit aggression on the equal rights of another; and this is all from which the laws ought to restrain him.”

        A government big enough to give you everything you want, is strong enough to take everything you have.

        Thomas Jefferson

        Comment


        • #5
          If I remember right, the PRI works a bit differently on that one. It has a tang that when put on PRI pushes the valve/diaphram open. Petcock handle seat not seating maybe?
          Richard

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          • #6
            +1 on that. ....

            Make sure that rubber gasket is seated properly and in the right. Then bend that odd shaped washer so that it provides a little more tension.
            My Stable:

            2006 Triumph Bonneville Black
            1979 Yamaha XS11 Special (2 of them)
            1982 Yamaha XS400 Heritage Special
            1981 Suzuki GS550 E
            1976 Honda CB550F Supersport

            Comment


            • #7
              Mine is almost exactly like an XS1100 standard petcock, and I believe from some other forums that the kits have the same problem as the 11 kits, in that it's too short and doesn't work with vacuum with the kit. Just like the standard petcocks if you fill the curved hole you can turn them into normal non-vacuum petcocks. When mine leaked I didn't get kits, I found some gas proof stuff to coat the old diaphram with and it works properly now. I don't remember what I used thought, and it's been a couple of years now since I did it, so CRS has really kicked in on it.
              Cy

              1980 XS1100G (Brutus) w/81H Engine
              Duplicolor Mirage Paint Job (Purple/Green)
              Vetter Windjammer IV
              Vetter hard bags & Trunk
              OEM Luggage Rack
              Jardine Spaghetti 4-2 exhaust system
              Spade Fuse Box
              Turn Signal Auto Cancel Mod
              750 FD Mod
              TC Spin on Oil Filter Adapter (temp removed)
              XJ1100 Front Footpegs
              XJ1100 Shocks

              I was always taught to respect my elders, but it keeps getting harder to find one.

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