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  • Question for Machinists!?

    Hey there Machinists,

    Okay, due to recent changes in my production association with a machinist, I'm NOW looking into getting a LATHE and get into home/hobby machining!!

    I'm also wanting to stay within a very modest budget, like around $500.00 or so. I've been looking at Lathes, and have found a few MINI-lathes, like 7" x 12" as well as 9"x20".

    I need one that will allow me to machine my 5.13" diameter Spin on Oil Filter adapters, either from 1" thick plate stock, or from Round Bar Stock!? I'm not very familiar with some of the terminology in being able to compare performance and size parameters.

    I figure I need a cross slide travel of at least 2.75" to be able to get past the radial length of this round part!?

    What is "Swing over Saddle"? and "Swing over Bed"?

    ALSO, I seen them listed with the 3 Jaw, 4" size, I'm assuming that is maximum diameter of piece it can grab hold. Will these smaller Lathes hold a larger 4jaw 6 or 7" Chuck?

    Finally, what brands for this inexpensive project would you recommend? I've seen Grizzly, Northern Industrial, and have heard of Jet, Enco?????

    Okay, waiting for the wave of wisdom from you "metal munchers"! T.C.
    T. C. Gresham
    81SH "Godzilla" . . .1179cc super-rat.
    79SF "The Teacher" . . .basket case!
    History shows again and again,
    How nature points out the folly of men!

  • #2
    TC;
    It's been a LOT of years since I worked in a machine shop, but I can answer a few of your questions.
    1. "Swing over saddle" is the clearance in diameter you have between the center line and the travelling part of the tool holder, or the "saddle".
    2. "Swing over bed" is the clearance in diameter between the center line and the "bed", or the two rails the tool holder slides on.
    3. The chuck size is the maximum diameter of the chuck. a 4" will only hold up to a 4" diameter stock.
    4. The smaller lath MAY hold a larger chuck, but it will be determined by the "swing over bed" and threads on the tailstock, or the piece that holds the chuck.
    5. Jet and Grizzly have a good reputation for inexpensive tools. You may want to look in the phone book, and see if there is a local shop that sells used machine tools. You may be able to get a lath with the chuck you need for less than you think.
    Good luck, and happy hunting.
    Ray
    Ray Matteis
    KE6NHG
    XS1100 E '78 (winter project)
    XS1100 SF Bob Jones worked on it!

    Comment


    • #3
      You may want to see if you have a Harbor Freight close to you, or see if they have a web sight. They sell all kinds of things.
      78E ... Gone but not forgotten
      2006 Kawasaki Concours....just getting to know it

      Comment


      • #4
        Machining answers

        TC,
        The numbers you reference 9"x12" means nine inch swing from center to ways and 12" the longest piece. (Between chuck and tailstock) I have equipment here that will do the job. $600 mill lathe combination from Harbor freight. These kind of machines have the power that the mini lathe doesn't have. The mini lathes with a variable speed are actually DC powered and are really gutless. Any of these kinds of machines require a real experienced machinist for any kind of accuracy. I highly recomend you find someone to do it for a good price that has the proper machines and experance. Then after you get the machine you better plan on spending that much again for tooling, holders, and such before you can start making parts. Remember that this plate MUST be used with an oil cooler adapter as replacing the center bolt means that the only bypass left in case the filter is plugged is in the adapter. The other one is in the bolt that holds the filter cover in place.
        You can't stay young forever, but you can be immature for the rest of your life...

        '78E "Pathfinder" Show bike...
        Lovingly restored by Dave Delzell
        Drilled airbox
        Tkat fork brace
        Hardly mufflers
        late model carbs
        Newer style fuses
        Oil pressure guage
        Custom security system
        Stainless braid brake lines

        Comment


        • #5
          I have a Harbor Freight 9x20 and it is great for the price. Needs some tweaking to get it right.

          ALL the 9x20's are made in the same factory in China. The ONLY difference is price and color.

          When looking at prices you need to take into account shipping, Harbor Freight shipping is very little. You can get a real good deal at a Harbor Frieght store -- see the 9x20 group for details.

          There is an excellent group on Yahoo groups that supports the 9x20 (9X20Lathe). Look through it to see if your willing to do whats nessacary to get it up to speed. IF you get a good one, it's not much.

          A 7x12 would be too small.

          Steve
          80 XS1100G Standard - YammerHammer
          73 Yamaha DT3 - DirtyHairy
          62 Norton Atlas - AgileFragile (Dunstalled) waiting reassembly
          Norton Electra - future restore
          CZ 400 MX'er
          68 Ducati Scrambler
          RC Planes and Helis

          Comment


          • #6
            Hey Richard, and others,

            I went and visited my machinist tonight, and after a modest discussion, he also agreed that the smaller lathes wouldn't be suitable to what I want to do, or it would take a LONG time to cut parts down. Then we talked about his previous machines. And he had this very old machine that he had tossed out into the back yard. But it is a decently larger machine, like 9x40. He tossed in a 4 jaw chuck, the tail piece, the gear head/spindle, but I'll need to get a tool holder, and make a mount for the motor. It's a belt drive tranny, but with a larger pulley on the machine and a small one on the motor, I'll be able to gear it down to a very nice slow speed. So...hopefully it'll let me experiment without putting too many $$ into the project!

            I appreciate the input from everyone, and I'll let you all know how I get along! Lots of reading and learning to do!
            T.C.
            T. C. Gresham
            81SH "Godzilla" . . .1179cc super-rat.
            79SF "The Teacher" . . .basket case!
            History shows again and again,
            How nature points out the folly of men!

            Comment


            • #7
              Hey -- good luck, and get a Machinerys Handbook.

              Aluminium usually requires a fairly high spindle speed for a good finish. You will also want to look into how to grind a lathe tool. Forget about carbide inserts and get some HSS bit and start grinding. Lots of info on the net on using a lathe. I don't have the URL handy, but there is an Army document out there on lathe operations that is recommended for all beginners. Can dig it up if your interested.

              Steve
              80 XS1100G Standard - YammerHammer
              73 Yamaha DT3 - DirtyHairy
              62 Norton Atlas - AgileFragile (Dunstalled) waiting reassembly
              Norton Electra - future restore
              CZ 400 MX'er
              68 Ducati Scrambler
              RC Planes and Helis

              Comment


              • #8
                Is THIS the manual you were refering too?
                79 XS1100F "JINGUS"
                07 V-star 1100
                Do you want it done right or do you want me to do it?

                Comment


                • #9
                  BIGGER SHOP

                  HI T.C.
                  Dose this mean a BIGGER SHOP ?The place I work for started by making bikes


                  XSivly
                  Bruce

                  PS if you need help call me
                  Bruce Gerken
                  '79 XS1100SF
                  "The Black"
                  '2009 BMW k1300GT'
                  The Red Sled.
                  St.Augustine (354-430 AD) wrote,"The world is a book and those who do not travel read only a page . Well motorcycles turn the book of the world into a page turner. That is often impossible to put down.

                  Comment


                  • #10
                    Hey Bruce,

                    No, not a bigger shop, just need to clean more out of the Garage. SWMBO wants me to build a separate work shed, so that she can have the garage to park her car! Imagine, that, parking a car in a Garage!!

                    Another question! I've got the tail piece, it has a tapered inner part, but I have no idea what type, Morse #1, 2,3, etc.? It's a very old lathe. The max inner diameter is ~.91", and it's about 3.2" deep!? I don't know if it's even a Morse taper, vs. Jacobs, or any of the other styles? I need to figure this out so that I can get a drill/chuck for the tail piece!

                    I've been taking it apart, the Carriage and Ways sliders are rusty, as were the Lead Screw, the cross slide, the tool post, compound rest, etc.!! I've got to make some handles for it, several are missing! And I've still got to mount the head, the motor, pulleys, etc.!

                    Thanks Bud, for the manual link, have already saved it to harddisc, will be reading it soon, as I have to learn how to make my own cutting bits!!
                    T.C.
                    T. C. Gresham
                    81SH "Godzilla" . . .1179cc super-rat.
                    79SF "The Teacher" . . .basket case!
                    History shows again and again,
                    How nature points out the folly of men!

                    Comment


                    • #11
                      T.C.-- I hear Naval jelly will help clean up rusty ways.
                      79ish suzuki rm250
                      82 honda cb450sc
                      78 honda cx500
                      72 honda cb175
                      78 yamaha xs11e

                      Comment


                      • #12
                        Bud-

                        The 'Machinests Handbook' is the "bible" in the industry. It has EVERYTHING you will ever need to know about making parts.

                        check it out at amazon
                        79ish suzuki rm250
                        82 honda cb450sc
                        78 honda cx500
                        72 honda cb175
                        78 yamaha xs11e

                        Comment


                        • #13
                          Hey ProCamper,

                          This lathe is VERY OLD, it has triangular sitting on top rails, not round chrome like finished cylinders. The whole thing is cast iron, so that's why I've used a sanding/grinding disc to remove the bulk rust and corrosion. I'm using my wire brush drill bit for cleaning up the more critical surfaces, like the cross slide contacts, the jack screws and such. It's coming along fairly well.

                          The more precise movement needed will be obtained from the cross slide and tool slide, not the main bulky carriage slide.

                          STILL wish someone knew what size and type of tail piece taper I have, from the info I posted earlier, the opening being .90" diameter, and about 3.2" deep. Being an old lathe, possibly 20, 30, 40 or more years old, I'm hoping that the "morse" taper was the primary design of the era, and that the other styles came later. I found a web site with descriptions of the sizes and depths of the different styles of tapers, but my measurements don't match EXACTLY to any one of them, but is closest to a Morse Taper #3? I'm assuming that the taper part that fits into the holder needs to be a bit larger so that there's something to hold onto to be able to remove it?
                          T.C.
                          T. C. Gresham
                          81SH "Godzilla" . . .1179cc super-rat.
                          79SF "The Teacher" . . .basket case!
                          History shows again and again,
                          How nature points out the folly of men!

                          Comment


                          • #14
                            hey topcatgr58
                            i'm a toolmaker, its the weekend right now
                            but when i get back to work i will look up the taper for you
                            the taper will stick out from the hole some
                            so the specs will read a little bigger than your measurement
                            what brand is the lathe
                            and be careful with the sand paper, don't remove any materal
                            because that will effect the od when you turn
                            http://home.securespeed.us/~xswilly/
                            78E main ride, since birth the "good"
                            78E Parts, the "bad" fixing up now
                            78E Parts the "ugly" maybe next year
                            79F Parts
                            80G Parts
                            75 DT 400B enduro

                            Comment


                            • #15
                              Hey Topcat.

                              You're quite right a small lathe will never be able to take off the amount of material you are talking about in any sensible time, also it will wear out the machine in short order.

                              I bought a lathe about 15 months ago, it's a 1936 model Atlas 10. It's just about perfect for my little workshop, and has seen many hours of use. I couldn't do without it and will never sell it while it is serviceable.

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