I was recently asked to re-post the links to my pages that outlined both the construction of my trailer and the hitch I built for the XJ. The info is a little dated and needs to be updated, as I built both items in 2000 and have made a few changes since, but the outlines are probably still good.
Hitch: http://idisk.mac.com/jerryfields/Pub...l/default.html
Trailer: http://idisk.mac.com/jerryfields/Pub...iler/index.htm
Trailer updates: I have removed the wood decking to save weight and replaced the soft Samsonite case with a Sears Escargo roof-top carrier. No room for the cooler, which has been removed. I carry a small cooler on the luggage rack now. I also replaced the 14 (?) gauge tongue with a 12 gauge tongue; the lighter gauge tongue had cracked a couple times where it connected to the trailer's front crossmember.
I built the trailer when I was in Wisconsin, which does not require license plates for trailers this small. After I left Wisconsin I had to add a light and plate holder and license the trailer. These items were mounted between the tail light assemblies.
Hitch updates: The heim joints I originally used were 3/8 inch, and I had a couple on the trailer end crack. A couple years ago I replaced both ends with 1/2 inch heim ends; this eliminated the problem. I also added a reinforcement plate to the crossmember where the Heim end is mounted. A couple years into using the trailer I noticed the unreinforced crossmember had bent. No problems since I added the reinforcement.
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2008, Jerry with XJ and trailer approaching Yosemite National Park
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Jerry's '06 Concours pulling the his trailer to California for the XS11 Coast Rally in 2009. Grey item on bike's luggage rack is a small cooler.
In addition to carrying camping gear I have used this trailer to haul groceries, parts, tires, lawn fertilizer, potting soil, and even birthday presents. Its been fun to have around.
Hitch: http://idisk.mac.com/jerryfields/Pub...l/default.html
Trailer: http://idisk.mac.com/jerryfields/Pub...iler/index.htm
Trailer updates: I have removed the wood decking to save weight and replaced the soft Samsonite case with a Sears Escargo roof-top carrier. No room for the cooler, which has been removed. I carry a small cooler on the luggage rack now. I also replaced the 14 (?) gauge tongue with a 12 gauge tongue; the lighter gauge tongue had cracked a couple times where it connected to the trailer's front crossmember.
I built the trailer when I was in Wisconsin, which does not require license plates for trailers this small. After I left Wisconsin I had to add a light and plate holder and license the trailer. These items were mounted between the tail light assemblies.
Hitch updates: The heim joints I originally used were 3/8 inch, and I had a couple on the trailer end crack. A couple years ago I replaced both ends with 1/2 inch heim ends; this eliminated the problem. I also added a reinforcement plate to the crossmember where the Heim end is mounted. A couple years into using the trailer I noticed the unreinforced crossmember had bent. No problems since I added the reinforcement.

2008, Jerry with XJ and trailer approaching Yosemite National Park

Jerry's '06 Concours pulling the his trailer to California for the XS11 Coast Rally in 2009. Grey item on bike's luggage rack is a small cooler.
In addition to carrying camping gear I have used this trailer to haul groceries, parts, tires, lawn fertilizer, potting soil, and even birthday presents. Its been fun to have around.

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