petcock repair

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  • speedlimit85
    XStremely XSive
    • Jan 2017
    • 420
    • Gainesville, Fl.

    #1

    petcock repair

    I have a drip on the right only in reserve. Can it be fixed without replacing every rubber part?
    80 G
  • bikerphil
    Master of XSology
    • Jan 2008
    • 8628
    • South Flori-DUH

    #2
    Yes probably, does it leak where the selector knob is or from somewhere else?

    You may be able to just replace parts 16 and 17, leaving the vacuum section of the tap alone.

    Click image for larger version

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    Last edited by bikerphil; 02-25-2024, 05:52 PM.
    2H7 (79) owned since '89
    3H3 owned since '06

    "If it ain't broke, modify it"

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    • speedlimit85
      XStremely XSive
      • Jan 2017
      • 420
      • Gainesville, Fl.

      #3
      Yea the knob drip, exactly. I got the kit from parts n more on the way.

      Can I just drain the tank and take just the face plate screws off, put the o-ring on the knob and replace the wholy rubber piece?
      80 G

      Comment

      • bikerphil
        Master of XSology
        • Jan 2008
        • 8628
        • South Flori-DUH

        #4
        Yeah you could do that, just be ready to sop up whatever residual fuel comes out when you remove the selector. Also clean out any crud deposits before the new parts go in.
        2H7 (79) owned since '89
        3H3 owned since '06

        "If it ain't broke, modify it"

        Comment

        • LAB3
          XSive Maximus
          • May 2022
          • 675
          • Traveling the U.S. with no permanent address

          #5
          For the cost involved it's probably a good idea for replace the fiber washers that go on the mounting screws too, you can get those at your local hardware store for pennies. Most places will not have them in metric sizes but there is an English sized one that's just a hair too small in the center, a quick ream with a piece of rolled up sandpaper takes care of that.
          1980 XS1100G

          Intelligent people discuss ideas, average people discuss events, petty people discuss other people.

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          • gtem
            Truly XSive
            • May 2023
            • 145
            • Indianapolis

            #6
            Originally posted by LAB3
            For the cost involved it's probably a good idea for replace the fiber washers that go on the mounting screws too, you can get those at your local hardware store for pennies. Most places will not have them in metric sizes but there is an English sized one that's just a hair too small in the center, a quick ream with a piece of rolled up sandpaper takes care of that.
            That's a great tip Lab3. I think I just paid something crazy like $7 per piece for the OEM Yamaha fiber washers.
            Yamahas: 1979 XS1100F
            Past Yamahas: 1978 XS1100E, 1976 XS500C

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            • DiverRay
              Moderator
              • Nov 2004
              • 7591
              • Star, IDAHO

              #7
              Probably a #10 screw size. The 6mm is just under 1/4". I've used 1/4" washers on 6mm with no problems, but have not tried the fiber washers. Keep that in mind when looking for lock washers, etc.
              Ray Matteis
              KE6NHG
              XS1100 E '78 (winter project)
              XS1100 SF Bob Jones worked on it!

              Comment

              • DEEBS11
                XS-XJ Guru
                • Feb 2023
                • 1376
                • Connecticut

                #8
                I keep these in stock.

                Red Fibre Sealing Washers. High Quality Vulcanised Red Fibre Sealing Washers. Material: Nylon (Polyamide) Fibre Reinforced. Thickness: 2mm. External Dia: 36mm. Internal Dia: 20mm. External Dia: 30mm. Internal Dia: 16mm.



                Click image for larger version

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                • speedlimit85
                  XStremely XSive
                  • Jan 2017
                  • 420
                  • Gainesville, Fl.

                  #9
                  Not sure I put the 0-ring in right. There's a groove in it.

                  It works without leaking.But it's harder to turn.
                  80 G

                  Comment

                  • cajun31
                    Moderator
                    • Oct 2003
                    • 1781
                    • Brandon, MS

                    #10
                    Originally posted by speedlimit85
                    Not sure I put the 0-ring in right. There's a groove in it.

                    It works without leaking.But it's harder to turn.
                    They can be tight. You just need to be sure you don't pinch it along the rim. A small dab of silicone based grease helps too.
                    2 - 80 LGs bought one new
                    81 LH
                    02 FXSTB Nighttrain
                    22 FLTRK Road Glide Limited
                    Jim

                    Comment

                    • jetmechmarty
                      Master of XSology
                      • Nov 2003
                      • 7761
                      • Coldwater, Mississippi

                      #11
                      Originally posted by cajun31

                      They can be tight. You just need to be sure you don't pinch it along the rim. A small dab of silicone based grease helps too.
                      I believe dielectric grease is is good for lubing the o'ring and the flat washer with the four holes in it. What I use is a thorough coat of Parker O'Lube.
                      Marty (in Mississippi)
                      XS1100SG
                      XS650SK
                      XS650SH
                      XS650G
                      XS6502F
                      XS650E

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