2nd Gear Fix on YouTube

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  • jetmechmarty
    Master of XSology
    • Nov 2003
    • 7761
    • Coldwater, Mississippi

    #1

    2nd Gear Fix on YouTube

    By Andy's Motorcycle Obsessions







    There's at least another one coming.
    Marty (in Mississippi)
    XS1100SG
    XS650SK
    XS650SH
    XS650G
    XS6502F
    XS650E
  • IanDMacDonald
    XS-XJ Super Guru
    • Oct 2010
    • 3916
    • Grand Blanc & Fenton, MI

    #2
    Great links, Marty. Much easier to do on my 750.
    1979 XS1100F
    2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

    Comment

    • LenB
      Truly XSive
      • Nov 2020
      • 124
      • Winnipeg, Manitoba, Canada

      #3
      Followed TopCat's tutorial : .https://xs11.club/forum/repairs/tran...part-1-2-and-3. Flipping the bike over was worth the effort - had gravity working WITH me and not AGAINST me. Still fussy to re-assemble but no problems with washer swap. Found a complete '81 Special trans with good needed parts. Also swapped the cam chain once the bike was upright again and pan off - much easier. 2 years ago now with no further problems.


      Click image for larger version

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      Attached Files
      1980 XS1100G (one owner-me)
      1983 Kawasaki GPZ750 (Frankenbike)
      1984 Honda VF750S V45
      Owned - 1976 XS750D
      Owned - 1972 Honda CB750
      Owned - (unknown year) XS650
      (+ too many Yammies/Hondas to mention)

      Comment

      • Radioguylogs
        XS-XJ Guru
        • Nov 2012
        • 1933
        • Presque Isle, MI

        #4
        Same as Len:

        Click image for larger version

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        -Mike
        _________
        '79 XS1100SF 20k miles
        '80 XS1100SG 44k miles
        '81 XS1100H Venturer 35k miles
        '79 XS750SF 17k miles
        '85 Honda V65 Magna ~7k miles
        '84 Honda V65 Magna 48k miles (parts bike)
        '86 Yamaha VMAX 9k miles

        Previous: '68 Motoguzzi 600cc + '79 XS750SF 22k miles +'84 Honda V65

        Comment

        • Ccitis
          Truly XSive
          • Jun 2023
          • 136

          #5
          How common is this? What is the symptom? Last year while riding my new to me 80 Standard model, there was a few times It slipped into neutral from 2nd, or 1st.... I thought this was me shifting too light. I don't know if I want to hang onto an otherwise cheap bike if it is inevitable I have to turn it upside down one day!

          Comment

          • LAB3
            XSive Maximus
            • May 2022
            • 675
            • Traveling the U.S. with no permanent address

            #6
            Originally posted by Ccitis
            I don't know if I want to hang onto an otherwise cheap bike if it is inevitable I have to turn it upside down one day!
            When it comes to old bikes there's a bit of standing rule that goes

            Fast, cheap, reliable: pick any two!

            It doesn't really matter which brand or model of old bike you choose there's bound to a quirk or two that are troublesome to sort out. In our case it's the ignition pickup wires breaking due the movement of the timing advance plate and this one, second gear needing attention.

            On my 80 standard second gear hasn't been an issue and I have well over 50k miles on mine, it's common but not inevitable. I'll definitely have issues with shifting if I don't keep the clutch properly adjusted so you might want to be sure you're doing that properly.

            Back to my original point, fast cheap reliable. If you're going to ride an old bike you're going to have to give it the attention it needs and if you're paying someone else to do that for you then you better ave a wel stocked wallet. On the other hand if you do your own work or are willing to try doing it then the XS11 is a great choice since parts are reasonably priced and easy to find.

            It's your call, ride an old bike and get your hands dirty or get something newer with a higher up front cost. Personally I find keeping an old bike on the road at least as much rewarding as riding it. If you haven't already experienced it try seeing the reactions you get from people when they see your old bike while passing up the $20k newer ones as they walk over! It never fails to make me snicker when my old $1500 rice burner gets that kind of attention around the V-Twin crowd not to mention blowing past them as they putt-putt along like they're cultivating a field of turnips.
            1980 XS1100G

            Intelligent people discuss ideas, average people discuss events, petty people discuss other people.

            Comment

            • LenB
              Truly XSive
              • Nov 2020
              • 124
              • Winnipeg, Manitoba, Canada

              #7
              Can't agree with LAB3 more regarding clutch adjustment. Very Important to ensure full clutch disengagement between deliberate, calculated shifts - especially 1st/2nd. "Shifts like Russian tractor...." is the truth.
              1980 XS1100G (one owner-me)
              1983 Kawasaki GPZ750 (Frankenbike)
              1984 Honda VF750S V45
              Owned - 1976 XS750D
              Owned - 1972 Honda CB750
              Owned - (unknown year) XS650
              (+ too many Yammies/Hondas to mention)

              Comment

              • jetmechmarty
                Master of XSology
                • Nov 2003
                • 7761
                • Coldwater, Mississippi

                #8
                I also repaired mine upside down. Getting it there is a PITA. Fighting it the way Andy did is also a PITA. When I did mine, new gears were still available. Ccitis, Yamahas of this vintage are notorious for 2nd gear failure. XS650 being a notable exception.
                Marty (in Mississippi)
                XS1100SG
                XS650SK
                XS650SH
                XS650G
                XS6502F
                XS650E

                Comment

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