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  • Gas lines

    I know this probably belongs on another forum, and I did look to see if I saw anything on the tech forums but I didn't, so I have a question, and if it needs to be moved off, please do so. Here goes.


    My gas lines are old, dry rotted, and leaky, which creates performance issues obviously. I have trimmed and moved about all I can.

    Is there one type of replacement hose that should be used to replace these with?

    Do they have to be a certain length, beyond being able to reach the carb to supply gas. With the old hoses I believe I had a couple that were a bit long and they had a tendency to kink. They may been due to age, but it caused gas starvation to the carbs which of course means you don't go, or at least not very well. Maybe the new hose is stiffer and won't kink.

    Are there any other issues to be considered when replacing them?

    Clear or dark line? Does it matter?

    Thanks guys.

    (I tried to move it to the technical discussion board, but it was too late by the time I realized where I was at, and I didn't have permission to move it. Sorry.)

    <<Done - not a problem KT >>
    Last edited by sermn8ter; 09-09-2005, 07:11 PM.
    "Uva Uvam Vivendo Varia Fit"

  • #2
    I use 1/4" ID automotive fuel hose. Mine are long enough to raise the tank up 6" or so.
    The vacuum lines are 3/16" ID.

    On my standard I routed from the right petcock to the left carbs and left petcock to the right carbs. This helped avoid kinks.

    On my special I routed the left to the right petcocks and moved the two 'T's into this line. I then went from the 'T's to the two carb nipples. I blocked the nipple on the petcocks that were for the 'prime' position. I then removed the 'octopus diaphram assembly'
    Last edited by Pat Kelly; 09-09-2005, 07:43 PM.
    Pat Kelly
    <p-lkelly@sbcglobal.net>

    1978 XS1100E (The Force)
    1980 XS1100LG (The Dark Side)
    2007 Dodge Ram 2500 quad-cab long-bed (Wifes ride)
    1999 Suburban (The Ship)
    1994 Dodge Spirit (Son #1)
    1968 F100 (Valentine)

    "No one is totally useless. They can always be used as a bad example"

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    • #3
      Hey Ron,

      I got my 1/4" ID hose from the local Yamaha Shop, it was opaque grey, silicone type rubber, they haven't hardened in several years now. Other recommend the Polyurethane, comes in clear, and many colors, and you can see the fuel flowing. You can get it from DK. Some of the auto hose I've seen is double walled, and quite stiff due to this thickness, but not sure what style Pat found?! Also, the thicker ones are harder to put the clamps around and have much room for them! When the hoses are stiff, they are more likely to kink! But routing them like Pat said helps to reduce the angle of bend and thereby reduce the kinking!
      T.C.
      T. C. Gresham
      81SH "Godzilla" . . .1179cc super-rat.
      79SF "The Teacher" . . .basket case!
      History shows again and again,
      How nature points out the folly of men!

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      • #4
        .. and don't for get to include a set of small aero shaped inline fuel filters, you know the ones with the brass center, and make sure you point the small end towards the fuel valve
        these are also clear so you can see what floats around in your fuel tank

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        • #5
          Find a small engine repair shop.
          and buy some tygon
          Expensive but worth it.
          Douce

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          • #6
            You can order the Gray Tygon Fuel line in 5' rolls from Dennis Kirk. I placed an order and got it in 2 days. 1/4" ID X 5' is $13.99 and the part number is 18-0593.

            Originally posted by Douce
            Find a small engine repair shop.
            and buy some tygon
            Expensive but worth it.
            Douce
            1981 XS1100SH - My first Bike!!

            Comment

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