Rear Master Cylinder drain plug

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  • dansmith65
    Administrator
    • Aug 2017
    • 138
    • Kootenays, BC , Canada

    #1

    Rear Master Cylinder drain plug

    I didn't take proper photos when disassembling, does this look like the correct drain plug screw?
    Also, should it just have a washer? Or maybe an o-ring? I was thinking of annealing an old copper washer from a banjo bolt for it; does that seem like a good idea?

    P.S. The bolt does fit, so I'm not worried about that. But I have many components disassembled right now, so I'm mostly just making sure the correct bolt goes back in the correct spot.

    80 SG Canada
  • DiverRay
    Moderator
    • Nov 2004
    • 7592
    • Star, IDAHO

    #2
    The two threaded holes sticking up are mounts, the one in front of the bolt is for the brake line. The bolt pictured is one of the mount bolts? If it is, it should have a lock washer on it. This is all on memory at 10:00pm local time, and I'm not sure if you have a newer bike with the linked system.
    Ray Matteis
    KE6NHG
    XS1100 E '78 (winter project)
    XS1100 SF Bob Jones worked on it!

    Comment

    • bikerphil
      Master of XSology
      • Jan 2008
      • 8628
      • South Flori-DUH

      #3
      Yes, that is the correct bolt, I think (not 100% sure) there is a thin sealing washer that goes in between, if it got lost, a copper washer should work.

      The brake line attaches to a fitting not shown in the picture, it is on the underside of the unit the way it is sitting.

      That bolt would be taken out and another line added to create a linked system.
      Last edited by bikerphil; 05-28-2018, 07:01 AM.
      2H7 (79) owned since '89
      3H3 owned since '06

      "If it ain't broke, modify it"

      Comment

      • DiverRay
        Moderator
        • Nov 2004
        • 7592
        • Star, IDAHO

        #4
        Thanks Phil, I've only worked on the early MC's. I knew linked was '81, but didn't know about the change over of the MC.
        Ray Matteis
        KE6NHG
        XS1100 E '78 (winter project)
        XS1100 SF Bob Jones worked on it!

        Comment

        • dansmith65
          Administrator
          • Aug 2017
          • 138
          • Kootenays, BC , Canada

          #5
          Thanks for the input. I did have a silver-colored washer in the same container as I found this bolt, so that must have been for this as well.
          80 SG Canada

          Comment

          • DiverRay
            Moderator
            • Nov 2004
            • 7592
            • Star, IDAHO

            #6
            That should be aluminum, but I think a copper would be better. Either way, you should NOT re-use the aluminum washer, as it may leak and cause air in the system down the road.
            Ray Matteis
            KE6NHG
            XS1100 E '78 (winter project)
            XS1100 SF Bob Jones worked on it!

            Comment

            • dansmith65
              Administrator
              • Aug 2017
              • 138
              • Kootenays, BC , Canada

              #7
              After inspecting the silver colored washer closer, I do see the impression of that bolt head in it, so that was definitely the one. It's slightly magnetic, so not aluminum. A copper washer from a banjo bolt is almost the same size, and possibly even a better fit. I've already annealed one, so I'll use that instead.
              80 SG Canada

              Comment

              • bikerphil
                Master of XSology
                • Jan 2008
                • 8628
                • South Flori-DUH

                #8
                Originally posted by DiverRay
                Thanks Phil, I've only worked on the early MC's. I knew linked was '81, but didn't know about the change over of the MC.
                Yep, both of my 79's have that extra bolt/outlet too. I kinda assumed all of them have it.
                2H7 (79) owned since '89
                3H3 owned since '06

                "If it ain't broke, modify it"

                Comment

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