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Proper Timing chain alignment.

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  • #16
    Originally posted by BA80 View Post
    Post #3 pretty much covers that.
    Mmmmm . . . I don't think so. Post #3 says that he checked the timing plate, and it lines-up with the pointer. Makes no reference to the cam dots. I'm betting that the cam boss dots are misaligned.
    1979 XS1100F
    2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

    Comment


    • #17
      Originally posted by XJ Rob View Post
      I'm working on an 81 Special that belongs to my dad. Short story about what happened
      My dad likes to start and run his bike through the winter instead of winterizing it for the cold weather. This past spring he went out and started his 81 special with no problems. He let it run for approximately 20 minutes and shut it down. Fast forward 2 weeks. He goes out but the bike only cranks but doesn't start. I tell him he NEEDS 12 VOLTS in the battery. Just because it cranks doesn't mean the battery is strong enough to make it fire. He charged the battery and tried again to start but only this time he get a couple really loud backfires through the exhaust. Short story even shorter... NOW there is NO Compression in ANY cylinder. Zip, zilch, nothing.
      I cant see a valve in each cylinder getting bent. I can only assume that some how the timing chain has jumped a tooth or more. I need to know Where the Timing plate should be positioned when the cam dots are aligned with the arrows on the cap. Thanks

      Originally posted by bikerphil View Post
      The pointer should line up with the 'T' mark which is TDC
      Originally posted by XJ Rob View Post
      In that case, Everything lines up perfect and I'm at a loss as to where to look next.
      Maybe I read that wrong.
      Last edited by BA80; 08-26-2016, 12:42 PM.
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

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      • #18
        No, I missed that Greg. You're right. But, if I'm reading that right, he's just asking, and has not actually opened the valve cover up yet?
        1979 XS1100F
        2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

        Comment


        • #19
          Just for my own education, how would starting a bike with less than a stellar battery end up in bent valves? I was following this OK, until I got to that...
          Chuckster

          '78 XS1100E

          Money can't buy happiness, but it can get you an XS11 and that's a start.

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          • #20
            In post #1 Rob is saying he has no compression and possible timing chain slipped causing bent valves. However, he says all the timing marks are aligned.

            I really can't see how valves could have gotten bent though.
            Greg

            Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

            ― Albert Einstein

            80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

            The list changes.

            Comment


            • #21
              Rob, is it possible the fuel valves were left on and the cylinder walls are gas washed? Check your oil level and see if the crankcase smells of gas.
              Greg

              Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

              ― Albert Einstein

              80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

              The list changes.

              Comment


              • #22
                Originally posted by Chuckster View Post
                Just for my own education, how would starting a bike with less than a stellar battery end up in bent valves? I was following this OK, until I got to that...
                It's really a couple of events happening, and it's just from what I read: many bikes have non-hardened crank ends, and when the bike is started with a less than full charged battery, the crank end shears off right before the gasket ending. Some have reported that this causes just enough imbalance to throw the timing off, and bend the valves. This was not a secluded event. It's reported forum-wide for many bikes.
                1979 XS1100F
                2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

                Comment


                • #23
                  Originally posted by BA80 View Post
                  Rob, is it possible the fuel valves were left on and the cylinder walls are gas washed? Check your oil level and see if the crankcase smells of gas.
                  Yes.That could be the case. I have not checked the oil level or smelled for gas in the crankcase. Its a little awkward with one person and right now I'm on vacation. We thought about the rings washing out.But never expected it could happen. My thoughts were if the floats stuck open, wouldn't you have fuel on the floor from it running out the back of the carb?? I'll check that when I get back. Maybe we could drop a small amount of oil down the plug hole and see what happens.
                  Rob
                  82 XJ1100
                  Stock..With a few cosmetic changes.
                  Current Project..Dad's 81 1100 Special



                  http://s727.photobucket.com/albums/ww272/RiderXJ/

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                  • #24
                    Originally posted by XJ Rob View Post
                    Yes.That could be the case. I have not checked the oil level or smelled for gas in the crankcase. Its a little awkward with one person and right now I'm on vacation. We thought about the rings washing out.But never expected it could happen. My thoughts were if the floats stuck open, wouldn't you have fuel on the floor from it running out the back of the carb?? I'll check that when I get back. Maybe we could drop a small amount of oil down the plug hole and see what happens.
                    Rob- I'll ask you directly, as there is confusion regarding of things have been checked. Have you pulled the valve cover and verified the cam boss dots are aligned?
                    1979 XS1100F
                    2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

                    Comment


                    • #25
                      Originally posted by IanDMacDonald View Post
                      Rob- I'll ask you directly, as there is confusion regarding of things have been checked. Have you pulled the valve cover and verified the cam boss dots are aligned?
                      YES.
                      When the timing pointer is on the "T" BOTH the intake and exhaust cam dots are straight up on the arrows of the caps that hold the cams in place.
                      Rob
                      82 XJ1100
                      Stock..With a few cosmetic changes.
                      Current Project..Dad's 81 1100 Special



                      http://s727.photobucket.com/albums/ww272/RiderXJ/

                      Comment


                      • #26
                        Originally posted by XJ Rob View Post
                        YES.
                        When the timing pointer is on the "T" BOTH the intake and exhaust cam dots are straight up on the arrows of the caps that hold the cams in place.
                        That is theoretically correct. In real life, even with a new cam chain, you might find the best adjustment with the dots slightly outside of the arrows (by half a dot each). I have never had perfect luck at alignment!
                        Skids (Sid Hansen)

                        Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

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                        • #27
                          If the cam gears are correctly installed and the pointer isn't fubar things usually will line up right. Sounds like his stuff does.

                          'nuff said.
                          Greg

                          Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                          ― Albert Einstein

                          80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                          The list changes.

                          Comment


                          • #28
                            Update

                            Well I was finally able to check things out and it turns out that there are 3 bent exhaust valves. I'm not sure how but there is .026 and .030 clearance between the valve and cams. He will be looking for a good head. Probably wont see the road this year. Thanks for all the suggestions..
                            Rob
                            82 XJ1100
                            Stock..With a few cosmetic changes.
                            Current Project..Dad's 81 1100 Special



                            http://s727.photobucket.com/albums/ww272/RiderXJ/

                            Comment


                            • #29
                              The question is, how did they get bent if the timing marks are lined up as you said?
                              Greg

                              Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

                              ― Albert Einstein

                              80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

                              The list changes.

                              Comment


                              • #30
                                Originally posted by XJ Rob View Post
                                Well I was finally able to check things out and it turns out that there are 3 bent exhaust valves. I'm not sure how but there is .026 and .030 clearance between the valve and cams. He will be looking for a good head. Probably wont see the road this year. Thanks for all the suggestions..
                                Three bent valves does not account for the 4th cylinder with no compression. You may want to consider having that head repaired at a machine shop. Before I started tearing it down, I would want to know exactly the cause of the problem.
                                1981 XS1100H Venturer
                                K&N Air Filter
                                ACCT
                                Custom Paint by Deitz
                                Geezer Rectifier/Regulator
                                Chacal Stainless Steel Braided Brake Lines
                                Chrome Front Rotor & Caliper Covers
                                Stebel Nautilus Horn
                                EBC Front Rotors
                                Limie Accent Moves On In 2015

                                Mike

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