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NAPA Belkin 734803 7mm steel core spark plug wire

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  • NAPA Belkin 734803 7mm steel core spark plug wire

    I've been trying to track down a really annoying, totally random, morning cold crank/no start condition with a strong smell of fuel. After breaking the 30 Amp Main fuse and replacing it with a 50 Amp circuit breaker I dove back in and went through the ignition system with a fine-toothed multimeter.

    I believe I have found the problem but imagine my surprise when what I thought were Accel 8.8mm metal core spark plug wires turned out to be fancy 8.8mm graphite wires. The Accel ignition coils and wires that I put on Columbo came in a bucket of spare parts when I bought "Old Faithful", my '79F, but the wires themselves were covered with a black plastic shield and taped over with electrical tape that covered most of the Accel logo and all of the descriptive text on the wires. I never did check the resistance of the wires (D'oh!), just the coils to make sure they were ~3 Ohms so I didn't fry the TCI.


    Four bad Accel 8.8mm Graphite RFI Suppression spark plug wires were replaced with:

    6 feet of bulk NAPA Belkin BEL 734803 7mm steel core spark plug wire @ 63 cents/foot

    4 NAPA Belkin BEL 727402 90 degree silicone spark plug boots @ $2.25 each

    4 NAPA Belkin BEL 727006 90 degree Snap Lock spark plug wire terminals @ 45 cents each

    4 NGK and Denso resistor-type spark plug boots were free but I had to dig them out of a corner in the garage, then modify them with dummy plugs to eliminate their internal resistors for use with the NGK BPR6EIX resistor-type Iridium spark plugs.

    The dummy pugs are made out of stainless steel 8-32 x 3/4 inch flat-head machine screws (33 cents each) with the heads clipped off and filed smooth.

    Since I already some old NGK and Denso spark plug boots the cost to rewire was only $17 and change for all of the new parts, plus a few hours fitting the dummy plugs to the spark plug boots and assembling the wires.






    These Accel spark plug wires are only about 16 inches in length but after 5 years and 75K miles on the engine they have roughly 9K Ohms of resistance and were causing the engine to misfire.

    Accel 8.8mm Ignition Wires Details:

    8.8mm Graphite Suppression
    Silicone Spark Plug Boots
    550 Degree Double Silicone Construction
    Fiberglass Braid
    Carbon/Graphite Core
    Magnetic Suppression
    Fiberglass/Kevlar Core
    500 Ohms Resistance

    These old wires are TOAST!




    After installing the new spark plug wires the engine started almost before I touched the Start button but I'll have to wait and see if I found and fixed "The Real Problem" or if just made a lot of work for myself adding a circuit breaker and changing spark plug wires.
    -- Scott
    _____

    2004 ST1300A: No name... yet
    1982 XJ1100J: "Baby" SS Brakes, '850 FD, ACCT
    1980 XS1100G: "Columbo" SS Brakes, '850 FD, ACCT
    1979 XS1100SF: "Bush" W.I.P.
    1979 XS1100F: parts
    2018 Heritage Softail Classic 117 FLHCS SE: "Nanuk" It's DEAD, it's not just resting. It is an EX cycle.

  • #2
    Originally posted by 3Phase View Post
    I've been trying to track down a really annoying, totally random, morning cold crank/no start condition with a strong smell of fuel. After breaking the 30 Amp Main fuse and replacing it with a 50 Amp circuit breaker I dove back in and went through the ignition system with a fine-toothed multimeter.

    I believe I have found the problem but imagine my surprise when what I thought were Accel 8.8mm metal core spark plug wires turned out to be fancy 8.8mm graphite wires. The Accel ignition coils and wires that I put on Columbo came in a bucket of spare parts when I bought "Old Faithful", my '79F, but the wires themselves were covered with a black plastic shield and taped over with electrical tape that covered most of the Accel logo and all of the descriptive text on the wires. I never did check the resistance of the wires (D'oh!), just the coils to make sure they were ~3 Ohms so I didn't fry the TCI.


    Four bad Accel 8.8mm Graphite RFI Suppression spark plug wires were replaced with:

    6 feet of bulk NAPA Belkin BEL 734803 7mm steel core spark plug wire @ 63 cents/foot

    4 NAPA Belkin BEL 727402 90 degree silicone spark plug boots @ $2.25 each

    4 NAPA Belkin BEL 727006 90 degree Snap Lock spark plug wire terminals @ 45 cents each

    4 NGK and Denso resistor-type spark plug boots were free but I had to dig them out of a corner in the garage, then modify them with dummy plugs to eliminate their internal resistors for use with the NGK BPR6EIX resistor-type Iridium spark plugs.

    The dummy pugs are made out of stainless steel 8-32 x 3/4 inch flat-head machine screws (33 cents each) with the heads clipped off and filed smooth.

    Since I already some old NGK and Denso spark plug boots the cost to rewire was only $17 and change for all of the new parts, plus a few hours fitting the dummy plugs to the spark plug boots and assembling the wires.






    These Accel spark plug wires are only about 16 inches in length but after 5 years and 75K miles on the engine they have roughly 9K Ohms of resistance and were causing the engine to misfire.

    Accel 8.8mm Ignition Wires Details:

    8.8mm Graphite Suppression
    Silicone Spark Plug Boots
    550 Degree Double Silicone Construction
    Fiberglass Braid
    Carbon/Graphite Core
    Magnetic Suppression
    Fiberglass/Kevlar Core
    500 Ohms Resistance

    These old wires are TOAST!




    After installing the new spark plug wires the engine started almost before I touched the Start button but I'll have to wait and see if I found and fixed "The Real Problem" or if just made a lot of work for myself adding a circuit breaker and changing spark plug wires.
    Nice Scott! That's the same wire I used on those Viffer 500 coils I put on while you were here last fall. I'll vouch for the 'almost touch the start button'.
    Hot, cold, don't matter, it instantly starts....like NOW!
    81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

    Comment


    • #3
      Originally posted by motoman View Post
      Nice Scott! That's the same wire I used on those Viffer 500 coils I put on while you were here last fall. I'll vouch for the 'almost touch the start button'.
      Hot, cold, don't matter, it instantly starts....like NOW!
      Yes, it does!

      The original spark plug wires had good steel cores inside but the outer sheath was bad.

      The Accel spark plug wires had bad graphite cores but the outer sheath was good.

      Live and learn but unfortunately I can't take it out for a ride just yet. I have to attend a funeral today (bone cancer) with my family so I won't be back until late tonight and everything is still sitting on the floor around the bike for the XJ1100J alternator mod.

      I did manage to find the XJ's larger Regulator/Rectifier so I won't have to worry about smoke leaks -- "Where nothing can go worng <sic>." Reckon I'm in an odd mood this morning:-

      April Fool's Day, 1981 - Monkey and the Engineer - Reckoning


      .
      -- Scott
      _____

      2004 ST1300A: No name... yet
      1982 XJ1100J: "Baby" SS Brakes, '850 FD, ACCT
      1980 XS1100G: "Columbo" SS Brakes, '850 FD, ACCT
      1979 XS1100SF: "Bush" W.I.P.
      1979 XS1100F: parts
      2018 Heritage Softail Classic 117 FLHCS SE: "Nanuk" It's DEAD, it's not just resting. It is an EX cycle.

      Comment

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