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Electrical issues on otherwise MINT bike

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  • Electrical issues on otherwise MINT bike

    For anyone who didn't read how this developed I will add a quick intro. Bought two great 79 xs11s and one of them is beautiful but has some wiring demons.




    Basically....with a confirmed decent battery (will sufficiently start other xs11)
    I am having a voltage drop at the main switch when I turn the key on. (Hot wire reads 12.71, then when I switch key on it drops to 0) No lights on dash light up and starter won't engage.

    Tonight:

    Ok stay with me as it gets good....started the night with a fully charged battery pulling 12.71 volts. Replaced fuse box with inline fuse holders.

    Voltage at:

    main frame ground: 12.71
    solenoid input:12.71
    Main switch hot wire OFF position: 12.71
    Main fuse before switch:12.71


    Then I switched the key ON and here are the results.

    Voltage at:

    All above: 12.71
    Two wires coming from key: 12.71 and 11.85 (seems low)


    Here is the crazy part. My neutral light comes on now (didn't before, thus improvement) but my oil/brake light doesn't and neither does the rear brake running light. but When I push the brake pedal or lever the rear brake light comes on. Then to get even weirder....I pulled the bulb to check the running light and all of a sudden my brake/oil light comes on on the dash. Plug the bulb (perfectly fine) back in and the dash light goes back out. :/

    Ok I moved on from that and went to the starter button....thought what the hell and pushed it....nothing. So then I jumped the solenoid and the starter motor kicked on.


    Am I just dealing with bad corrosion that's going to have to be cleaned piece by piece or does someone have some ideas?

    I should make it known that I pulled the fairing off to get to the wiring...is that lack of accessories and light connection going to make my system all weird. Please don't say putting that back on will fix it all bc I only took it off after I had these issues to begin with.
    72 Cb900 C
    72 Cb350 Track Bike
    86 Rebel 450
    79 XS11 Standard

  • #2
    Dirty connections.... the bane of XS owners.

    Best bet would be to just start at one end and work to the other, cleaning every connection along the way. I'd also remove/disassemble/clean the handlebar 'off-on-off' kill switch, as that's a known trouble point. Having the fairing off shouldn't make any difference unless you're trying to troubleshoot the turn signals. Don't neglect the ground wire connections to the frame either...

    The 'oil' light coming on when you remove the rear lamp is normal. This is a '79 Special only feature.
    Last edited by crazy steve; 04-21-2014, 06:31 PM.
    Fast, Cheap, Reliable... Pick any two

    '78E original owner - resto project
    '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
    '82 XJ rebuild project
    '80SG restified, red SOLD
    '79F parts...
    '81H more parts...

    Other current bikes:
    '93 XL1200 Anniversary Sportster 85RWHP
    '86 XL883/1200 Chopper
    '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
    Cage: '13 Mustang GT/CS with a few 'custom' touches
    Yep, can't leave nuthin' alone...

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    • #3
      Cleaned the **** out of all the electronics. I now I have all lights functioning and a functional starter button. Decided to wait to put fuel in it bc the peacocks need a rebuild and I'm going to seal the tank. Just to nice to risk a pinhole.
      72 Cb900 C
      72 Cb350 Track Bike
      86 Rebel 450
      79 XS11 Standard

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      • #4
        I find that De-Oxit works wonders on all the block connectors.....
        XS1100F 1980 European model. Standard. Dyna coils. Iridium plugs. XS750 final drive (sometimes). Micron fork brace. Progressive front springs. Geezer regulator/rectifier. Stainless 4 into 2 exhaust. Auto CCT (Venturer 1300) SOLD. New project now on the go. 1980 European model.

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