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Question regarding brake lines on known bike.

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  • Question regarding brake lines on known bike.

    Some of you already know the XS I'm working on was owned by a former member, (Simon), out here in Medicine Hat. My question, since I can't find anything in his old posts, is about his brake lines, more specifically if he ever mentioned getting braided s/s lines for it? My buddy that bought Simon's ZZR, (and the reason I even have his XS), was given a bunch of random parts with the ZZR including a full set of braided lines. My friend just tried installing them and found that they don't fit at all (too long). He thinks they may be for my bike. They seem too long for the front on the XS, but not if they connect at the resevoir and eliminate the OEM splitter. (it does come with a dual hole bolt to connect both lines...is this a valid setup?)
    81 H "Traumaha"
    06 KLR 650
    06 Katana 600 (Sold)
    05 Star 1100 (Sold)
    78 GS1000 Cafe (Traded for a Chrysler 68 Newport)
    79 RD400 (Stolen)
    78 KE175
    Schwinn Tricycle red (with a loud bell)

  • #2
    Yup, some people do run the front lines straight to the master cylinder. So that is a perfectly acceptable setup.
    Nathan
    KD9ARL

    μολὼν λαβέ

    1978 XS1100E
    K&N Filter
    #45 pilot Jet, #137.5 Main Jet
    OEM Exhaust
    ATK Fork Brace
    LED Dash lights
    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

    Green Monster Coils
    SS Brake Lines
    Vision 550 Auto Tensioner

    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

    Theodore Roosevelt

    Comment


    • #3
      Some people set them up that way to eliminate the splitter. IMHO, that is not the preferred method. Splitting at the master cylinder adds line to the system, over 2 feet of it. Stainless is supposed to expand less than the OEM line, but it still isn't perfect. I'm sticking with the OEM set-up as I see no issue with the splitter on the lower tree and less line is better than more.
      Marty (in Mississippi)
      XS1100SG
      XS650SK
      XS650SH
      XS650G
      XS6502F
      XS650E

      Comment


      • #4
        And, I think it looks super-goofy to see two lines coming off the M/C with no boot covering it. I don't know anything about metallurgy, but I wonder if it's okay to leave a double banjo exposed vertical to the elements with no coverage . . .
        1979 XS1100F
        2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

        Comment


        • #5
          I figured that since they were free and do seem to be sized to fit without the splitter, I may as well give them a try. The bike is pretty well stripped down as a café racer so the aesthetics of the double line coming straight off the M/C may or may not look decent, (could always try a protective boot made from the plasti-dip used for coating tool handles). My bike is still rocking the original rubber lines...as good as they still look, I'm sure they are not long for this world.
          81 H "Traumaha"
          06 KLR 650
          06 Katana 600 (Sold)
          05 Star 1100 (Sold)
          78 GS1000 Cafe (Traded for a Chrysler 68 Newport)
          79 RD400 (Stolen)
          78 KE175
          Schwinn Tricycle red (with a loud bell)

          Comment


          • #6
            Originally posted by Garagamus View Post
            My bike is still rocking the original rubber lines...as good as they still look, I'm sure they are not long for this world.
            The service manual called for replacement every four years. I wouldn't worry about the boot.
            Marty (in Mississippi)
            XS1100SG
            XS650SK
            XS650SH
            XS650G
            XS6502F
            XS650E

            Comment


            • #7
              actually...the little rubber ring on the line at the boot saying what type of brake fluid to use and the date of mfg. is still there....09/1977. I would imagine the lines produced for the new 1978 models ran into the new 81 models as well...it got 37 years of use out of them, can't complain.
              81 H "Traumaha"
              06 KLR 650
              06 Katana 600 (Sold)
              05 Star 1100 (Sold)
              78 GS1000 Cafe (Traded for a Chrysler 68 Newport)
              79 RD400 (Stolen)
              78 KE175
              Schwinn Tricycle red (with a loud bell)

              Comment

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