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  • #16
    Maybe you have the wrong float needles. If you push down on them, they should stop unless maybe the seat is really worn or has crud in it.
    Jeff
    77 XS750 2D completely stock
    79 SF XS1100 "Picky" stock with harley mufflers

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    • #17
      Are the rubbery tips of the needles hard or soft and squishy?
      Nathan
      KD9ARL

      μολὼν λαβέ

      1978 XS1100E
      K&N Filter
      #45 pilot Jet, #137.5 Main Jet
      OEM Exhaust
      ATK Fork Brace
      LED Dash lights
      Ammeter, Oil Pressure, Oil Temp, and Volt Meters

      Green Monster Coils
      SS Brake Lines
      Vision 550 Auto Tensioner

      In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

      Theodore Roosevelt

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      • #18
        Originally posted by natemoen View Post
        Are the rubbery tips of the needles hard or soft and squishy?
        They are brand new (as of a week ago) so the viton tip is still fully intact. I put the float needle seats in the carb cleaner when I cleaned the carbs this fall; is there something that is one the seats that could have been removed by the cleaner? I though the seats were just made of brass
        78 E - 2to1 exhaust, dynatek coils, special headlight [SOLD!]
        79 F - gas tank refurb, headgasket change, straight pipes, late model carbs, virago lowering shocks, special headlight and gauges, TC fuse block, GSXR-1100 carbs (WIP)


        "May my tires not fail me, nor my engine grow cold"

        Comment


        • #19
          Well, I didn't see where you answered the question concerning what type of carbs you are dealing with. If you replaced Orings, they must be the later carbs. If you pushed up on the float needle pin and it leaks while doing that, there is something obviously wrong with the fuel valve assemblies. Did you buy the needles and seats as a package deal (valve assemblies)? If not, maybe the seats and not matched with the needle lengths. If the needles are too short, they will not seal when the valve is closed. You can blow into the fuel hose with the carbs upside down, bowls off, to check for leaks. No need to get gasoling all over the place!
          Skids (Sid Hansen)

          Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

          Comment


          • #20
            Originally posted by skids View Post
            Well, I didn't see where you answered the question concerning what type of carbs you are dealing with. If you replaced Orings, they must be the later carbs. If you pushed up on the float needle pin and it leaks while doing that, there is something obviously wrong with the fuel valve assemblies. Did you buy the needles and seats as a package deal (valve assemblies)? If not, maybe the seats and not matched with the needle lengths. If the needles are too short, they will not seal when the valve is closed. You can blow into the fuel hose with the carbs upside down, bowls off, to check for leaks. No need to get gasoling all over the place!
            I was just doing what motoman suggested . But blowing into the lines does sound a lot better than spilling money on the floor.

            I compared the lengths to the float needles that were in there and they seemed to match up just fine. I think I mentioned in my original post that they are MNS carbs, 1980 to be exact.

            Is it really possible that all four seat assemblies are bad? And to answer the question about did I buy them together, no I bought the needles separately and I am using the float needle seats that came with the carbs.
            78 E - 2to1 exhaust, dynatek coils, special headlight [SOLD!]
            79 F - gas tank refurb, headgasket change, straight pipes, late model carbs, virago lowering shocks, special headlight and gauges, TC fuse block, GSXR-1100 carbs (WIP)


            "May my tires not fail me, nor my engine grow cold"

            Comment


            • #21
              Well, yes, you should start with blowing into the fuel line to see if it seals air tight with light pressure. Only gas will find all the little nooks and crannies though. So consider that part 1 and 2 of the first test.

              With the extent of the leaks your describing, are you certain it is coming through the fuel valve and not around that o-ring spot? If the needles are correct for the seats, even worn ones seal better than your describing.
              Life is what happens while your planning everything else!

              When your work speaks for itself, don't interrupt.

              81 XS1100 Special - Humpty Dumpty
              80 XS1100 Special - Project Resurrection


              Previously owned
              93 GSX600F
              80 XS1100 Special - Ruby
              81 XS1100 Special
              81 CB750 C
              80 CB750 C
              78 XS750

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              • #22
                Needles

                I have several sets of carbs here and i have found basically three different styles of needles and seats. AND they are not interchangeable.
                mack
                79 XS 1100 SF Special
                HERMES
                original owner
                http://i946.photobucket.com/albums/a...ps6932d5df.jpg

                81 XS 1100 LH MNS
                SPICA
                http://i946.photobucket.com/albums/ad305/mack-055/2.jpg

                78 XS 11E
                IOTA
                https://youtu.be/wB5Jfbp6SUc
                https://youtu.be/RaI3WYHSuWA



                Have recovery trailer and shop if you breakdown in my area.
                Frankford, Ont, Canada
                613-398-6186

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                • #23
                  Originally posted by mack View Post
                  I have several sets of carbs here and i have found basically three different styles of needles and seats. AND they are not interchangeable.
                  Well, Mack and whoever guess wrong needles wins the prize. I double checked the ones I bought on ebay new claiming that they were "compatible with the XS1100LG" against the ones I took out and they are completely different.

                  For clarification for anyone that is confused by my signature, I have a set of XS1100LG carbs on a '79 standard.

                  No more leaking but now I have more problems...
                  78 E - 2to1 exhaust, dynatek coils, special headlight [SOLD!]
                  79 F - gas tank refurb, headgasket change, straight pipes, late model carbs, virago lowering shocks, special headlight and gauges, TC fuse block, GSXR-1100 carbs (WIP)


                  "May my tires not fail me, nor my engine grow cold"

                  Comment


                  • #24
                    Originally posted by D0wn5h1ft View Post
                    ...I am using the float needle seats that came with the carbs.
                    JAT, You may want to try and buff the brass seats with a small dremel buffing pad and compound till they shine, then they may seal.
                    1980 XS1100G "Dolly G" Full Dresser (with a coat of many colors )
                    1979 XS1100SF (stock-euro mods planned)
                    1984 XV700L Virago (to be hot-modded)
                    1983 XJ750MK Midnight Maxim (semi-restored DD)
                    1977 XS650D ( patiently awaiting resto)

                    Sometimes it takes a whole tank of gas before you can think straight.

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                    • #25
                      Eagle or Mothers Milk polish on a q-tip will do the trick if you spin it between the fingers the right direction. Make sure there are no fibers left behind.
                      Skids (Sid Hansen)

                      Down to one 1978 E. Stock air box with K&N filter, 81H pipes and carbs, 8500 feet elevation.

                      Comment


                      • #26
                        FYI, There is no difference between the 80 and 81 carbs as far as the float needle and seat.

                        I was suspicious you got the wrong needles.

                        HERE is the best price I see for the right set.

                        Realistically, you could find a full set of carb kits for less I think. Like HERE

                        Many will down play the non-mikuni jets in the kits, but your just worried about the float needle valve and seat anyway.

                        You may want to email George and see if he will sell you just the needle valve and seats for less. Mention your form this site, he is familiar with how much business he gets from the site.
                        Life is what happens while your planning everything else!

                        When your work speaks for itself, don't interrupt.

                        81 XS1100 Special - Humpty Dumpty
                        80 XS1100 Special - Project Resurrection


                        Previously owned
                        93 GSX600F
                        80 XS1100 Special - Ruby
                        81 XS1100 Special
                        81 CB750 C
                        80 CB750 C
                        78 XS750

                        Comment


                        • #27
                          Originally posted by Schming View Post
                          JAT, You may want to try and buff the brass seats with a small dremel buffing pad and compound till they shine, then they may seal.
                          Since having the wrong needles, doing the above mentioned along with chucking the original float needles in a drill, spinning it and lightly touching the Viton with really fine emory will remove that glazed seat mark on them. Do that and repeat the upside down leak test with your tank above the carb bank. May be surprised at the results.
                          81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

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                          • #28
                            Originally posted by DGXSER View Post
                            A few thoughts for you. First test is the upside down bench test. Set the float heights to 23 mm, then hook up a fuel source. Blip each float to get the air out, dry the bowl and such with towels and or compressed air. Now take a break, go eat lunch, come back and look for signs of leaking. If its dry move to test 2. If its wet, your needle valve, seats or both are dirty or worn. Or you tore the o rings when installing the seats.

                            Test 2, put the bowls on, turn carbs right side up, set them level front to back and side to side, add fuel. Watch for leaks. Sometimes you do need to tap the float bowl to get them to stop leaking. I always trim the gasket back so there is no overhang.

                            Only after passing both test do I mount them on the bike.
                            If you pass test 1 and don't pass test 2 ( I tried a float from another carb)(cut the gasket) and (checked for free swing) What's next I have been fighting this all day on the bench test on # 2 carb all others are fine. I am at a total loss
                            82 XJ1100J
                            81 Venturer
                            Newly acquired Aches N Pains collection

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                            • #29
                              You could try switching floats around to see if there's a bad float or float valve.
                              1980 XS1100G "Dolly G" Full Dresser (with a coat of many colors )
                              1979 XS1100SF (stock-euro mods planned)
                              1984 XV700L Virago (to be hot-modded)
                              1983 XJ750MK Midnight Maxim (semi-restored DD)
                              1977 XS650D ( patiently awaiting resto)

                              Sometimes it takes a whole tank of gas before you can think straight.

                              Comment

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