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  • Turn signal troubles

    The turn signals on my bike will not flash at idle. They work fine at running speed but when I stop at signs and lights they will not flash. I have removed and replaced the relay, cleaned the contacts in the relay, cleaned the contacts on the switch, replaced the rectifier / regulator, and cleaned lots of connections to eliminate any voltage drops. I recently tried a solid state relay that will not do anything. Can someone please help with solution?
    80 XS11 1196 Wiseco kit, balanced crank,

  • #2
    The electrical system isn't up to snuff. You need to go through all your electrical connectors and glean and grease them. Then go through and clean all the grounds on the bike. You are loosing voltage and or have bad ground contacts and the system can't get enough voltage through at idle.

    Common problem.
    Nathan
    KD9ARL

    μολὼν λαβέ

    1978 XS1100E
    K&N Filter
    #45 pilot Jet, #137.5 Main Jet
    OEM Exhaust
    ATK Fork Brace
    LED Dash lights
    Ammeter, Oil Pressure, Oil Temp, and Volt Meters

    Green Monster Coils
    SS Brake Lines
    Vision 550 Auto Tensioner

    In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

    Theodore Roosevelt

    Comment


    • #3
      What is your Idle speed? If the idle is below about 1100 the voltage drops below what's needed for the flasher to flash.

      Also, I've noticed with a few bikes that have sat for an extended time that just use will help the flasher to work better.
      Greg

      Everybody is a genius. But if you judge a fish by its ability to climb a tree, it will live its whole life believing that it is stupid.”

      ― Albert Einstein

      80 SG Ol' Okie;79 engine & carbs w/pods, 45 pilots, 140 mains, Custom Mac 4 into 2 exhaust, ACCT,XS850 final drive,110/90/19 front tire,TKat fork brace, XS750 140 MPH speedometer, Vetter IV fairing, aftermarket hard bags and trunk, LG high back seat, XJ rear shocks.

      The list changes.

      Comment


      • #4
        +1 on the grounds.
        the front signals ground thru the forks so there's a lot more path for the current to get back to the battery.
        One thing you can check is: pull a bulb out and use the voltmeter and see what voltage you get at the light socket. If it's good (like about 12V) then it's your ground path that needs work. If it's low (like <11.5) then look at the connections from the battery thru the switch, back to the flasher (including the canceling unit) all the way up to the light socket.

        Those of us with fairings have even more wires/conections to go thru like the fairing harness.

        Another idea is that the flasher is getting old. These stock flashers require a certain amount of load to work properly. (that's why we've got to use the correct bulb wattage)

        Some have had good luck taking their flasher apart and cleaning up the components in there. I may have to do this sometime this year.

        Another idea is that the battery may be getting a little old, or just low on water.
        Hi, my name is George & I'm a twisty addict!

        80G (Green paint(PO idea))
        The Green Monster
        K&N A/F, TC's fuse block, '81 oil cooler, TC's homemade 4-2 w/Mac Mufflers, Raptor 660 ACCT
        Got him in '04.
        bald tire & borrowing parts

        80SG (Black w/red emblems & calipers)
        Scarlet
        K&N A/F, TC's fuse block, WJ5, Shoei bags, Raptor 660 ACCT.
        Got her in '11
        Ready for the twisties!

        81H (previously CPMaynard's)
        Hugo
        Full Venturer, Indigo Blue with B/W painted tank.
        Cold weather ride

        Comment


        • #5
          Originally posted by Punisher View Post
          The turn signals on my bike will not flash at idle. They work fine at running speed but when I stop at signs and lights they will not flash. I have removed and replaced the relay, cleaned the contacts in the relay, cleaned the contacts on the switch, replaced the rectifier / regulator, and cleaned lots of connections to eliminate any voltage drops. I recently tried a solid state relay that will not do anything. Can someone please help with solution?
          Hi John,
          yeah, mine too when the revs go real low. Like they said, clean everything. Again. DeOxit contact cleaner is supposed to work wonders.
          About the solid state relay; most folks fit them because they don't want to pony up ~$80 for a new stock flasher.
          Well, me too but also because, before it burned out, the stocker sped up faster than the legal rate when flashing the extra signals on my sidecar rig.
          If you used an automotive 3-prong it won't work because it's wired wrong inside.
          Try a 2-prong. It'll plug into the bike's 3-prong connector 2 ways. 1 way does nothing, t'other way works the flashers but you lose the self-cancelling function.
          Last edited by fredintoon; 11-06-2013, 10:54 AM.
          Fred Hill, S'toon
          XS11SG with Spirit of America sidecar
          "The Flying Pumpkin"

          Comment


          • #6
            Hi Punisher,
            Likely suspect high on the list would be kill switch contacts. Next would be ignition switch contacts. BTDT, and found a missing 1.5V. 3Phase, while here found the other missing 1.5V at the kill switch.
            A bit of missing of the all important smoke can subtract quickly through just a couple of conections. Made enough difference corrected, that lights don't fluxuate brightness with engine revs from idle, and signals cycle the same and bright whether at 500rpm or 1100rpm.
            81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

            Comment


            • #7
              Well MOTOMAN, you just convinced to take the ignition switch apart. My signals stop flashing with the brake applied at idle. Otherwise, electrics seem fine.
              Marty (in Mississippi)
              XS1100SG
              XS650SK
              XS650SH
              XS650G
              XS6502F
              XS650E

              Comment


              • #8
                This will help..... http://www.xs11.com/forum/showthread.php?t=35339
                Fast, Cheap, Reliable... Pick any two

                '78E original owner - resto project
                '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
                '82 XJ rebuild project
                '80SG restified, red SOLD
                '79F parts...
                '81H more parts...

                Other current bikes:
                '93 XL1200 Anniversary Sportster 85RWHP
                '86 XL883/1200 Chopper
                '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
                Cage: '13 Mustang GT/CS with a few 'custom' touches
                Yep, can't leave nuthin' alone...

                Comment


                • #9
                  As luck would have it my right turn signals quit on my way home today. The connector under the fuel tank was the culprit. While I was busy making a mess, I took the ignition switch apart and cleaned it. The bike is back together with functioning turn signals....almost. At idle, brake on, flash stops.

                  I guess I'll have to take the whole thing apart and clean every connector....on a different day.
                  Marty (in Mississippi)
                  XS1100SG
                  XS650SK
                  XS650SH
                  XS650G
                  XS6502F
                  XS650E

                  Comment


                  • #10
                    Turn signal problems

                    Thanks for all the information. It seems as though the possibilities are endless. I will continue cleaning connections in hopes of eliminating the problems. I did not consider the kill switch or the ignition. This will give me something to do this weekend.
                    80 XS11 1196 Wiseco kit, balanced crank,

                    Comment


                    • #11
                      Mine does that also, but I idle at 900-1000 if I give it a tad of rev they flash,
                      Bike History:1980 XS 1100 special current bike
                      1980 XS 850 special wife sold

                      Comment


                      • #12
                        Originally posted by jetmechmarty View Post
                        As luck would have it my right turn signals quit on my way home today. The connector under the fuel tank was the culprit. While I was busy making a mess, I took the ignition switch apart and cleaned it. The bike is back together with functioning turn signals....almost. At idle, brake on, flash stops.

                        I guess I'll have to take the whole thing apart and clean every connector....on a different day.
                        Might wanna pull the right side controls, remove the two phillips screws for the stop switch, take everything out(spring ball and contacts), soak in capful of EvapoRust(switch too so it looks new). Then a tad of dielectric grease for easy function and prevents corrosion coming back.......if you haven't already cleaned it. As I'm sure you already know, all current for bikes operation passes through that switch.
                        81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

                        Comment


                        • #13
                          Turn Signal Problems

                          Turn signal issues were resolved by installing a two prong automotive flasher. With the new flasher I dont have the auto canceling function but the flashers work. Thanks to all the folks that took time to help
                          80 XS11 1196 Wiseco kit, balanced crank,

                          Comment


                          • #14
                            Originally posted by Punisher View Post
                            Turn signal issues were resolved by installing a two prong automotive flasher. With the new flasher I dont have the auto canceling function but the flashers work. Thanks to all the folks that took time to help
                            Hi John,
                            if you cheaped out and bought the $5 flasher you will find the flashing speed gets faster as you hook up more powerful bulbs and slows if you use smaller ones.
                            My stock flasher wouldn't flash the 2 x 22W signals on my sidecar at all, the signal lights just came on and stayed on.
                            Adding another signal light to give a 3 x 22W total load made them flash real fast. For a week or so. Then the flasher unit burned out.
                            Switched to an expensive ($10 !) electronic 2 prong car flasher and it kept the same cadence regardless of load.
                            Even when Mr Stupid mistook a black wire for a dark brown one to give a dead short the flasher unit kept the same pace.
                            For 5 clicks before the fuse blew. Only took me 3 fuse replacements to work out what was wrong.
                            Fred Hill, S'toon
                            XS11SG with Spirit of America sidecar
                            "The Flying Pumpkin"

                            Comment


                            • #15
                              Just because you switched to a more forgiving flasher does not mean you resolved your issue.

                              If the other flasher was not doing it it could still very likely, and still most likely is, a voltage issue.
                              Nathan
                              KD9ARL

                              μολὼν λαβέ

                              1978 XS1100E
                              K&N Filter
                              #45 pilot Jet, #137.5 Main Jet
                              OEM Exhaust
                              ATK Fork Brace
                              LED Dash lights
                              Ammeter, Oil Pressure, Oil Temp, and Volt Meters

                              Green Monster Coils
                              SS Brake Lines
                              Vision 550 Auto Tensioner

                              In any moment of decision the best thing you can do is the right thing, the next best thing is the wrong thing, and the worst thing you can do is nothing.

                              Theodore Roosevelt

                              Comment

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