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Exhaust Mounting Brackets

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  • Exhaust Mounting Brackets

    This weekend I bought another XS1100 that came with some nice 2 to 1 exhaust pipes but without the side mount bracket required to mount them to the bike. For anyone in a similar situation or that their existing brackets don't quite fit I thought I'd share a little piece of fabrication of work I did to get them on there quite snugly.



    Using a drill press and a dremel tool I took some inch wide steel bar stock and fashioned two of these slotted mounting brackets to mount the exhaust. The cutting part with the dremel to make it slotted did take a bit of time and a few cutting bits since it was steel but it ended up coming out really well. I cut it slotted because I didn't quite know the exact measurements for both sides and from experience I suspected that both exhaust tubes probably wouldn't be exactly the same shape.



    As you can see they simply bolt on to the existing mounting points both on the bike and the exhaust itself.



    Here you can tell why the sliding slot portion of it came in handy because the bracket actually had to facilitate the exhaust "riding forward' a little bit to properly fit the exhaust manifold on the head of the engine.

    The finished product:



    Thought I'd share my finding and maybe one day it'll help someone else in a similar position.
    78 E - 2to1 exhaust, dynatek coils, special headlight [SOLD!]
    79 F - gas tank refurb, headgasket change, straight pipes, late model carbs, virago lowering shocks, special headlight and gauges, TC fuse block, GSXR-1100 carbs (WIP)


    "May my tires not fail me, nor my engine grow cold"

  • #2
    It's hard to tell from the pic, but I don't think u have your mufflers angled correctly. How they are mounted on the parts bike is how they should be mounted.
    1979 XS1100F
    2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

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    • #3
      Originally posted by IanDMacDonald View Post
      It's hard to tell from the pic, but I don't think u have your mufflers angled correctly. How they are mounted on the parts bike is how they should be mounted.
      From what I'VE seen on others using the Macs, what I see as far as looks and mount, sure look correct to me.
      81H Venturer1100 "The Bentley" (on steroids) 97 Yamaha YZ250(age reducer) 92 Honda ST1100 "Twisty"(touring rocket) Age is relative to the number of seconds counted 'airing' out an 85ft. table-top.

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      • #4
        Originally posted by motoman View Post
        From what I'VE seen on others using the Macs, what I see as far as looks and mount, sure look correct to me.
        I guess after seeing pics of bikes with the turnouts, I see them both ways: angled sideways, and slanted down.
        1979 XS1100F
        2H9 Mod, Truck-Lite LED Headlight, TECHNA-FIT S/S Brake Lines, Rear Air Shocks, TKAT Fork Brace, Dyna DC-I Coils, TC Fuse Block, Barnett HD Clutch Springs, Superbike Handlebars, V-Star 650 ACCT, NGK Irridium Plugs, OEM Exhaust. CNC-Cut 2nd Gear Dogs; Ported/Milled Head; Modded Airbox: 8x8 Wix Panel Filter; #137.5 Main Jet, Viper Yellow Paint, Michelin Pilot Activ F/R, Interstate AGM Battery, 14MM MC, Maier Fairing, Cree LED Fog Lights.

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        • #5
          Every after market set I have bought came with something similar to what you have done.
          2-79 XS1100 SF
          2-78 XS1100 E Best bike Ever
          80 XS 1100 SG Big bore kit but not fully running yet.
          Couple of more parts bikes of which 2 more will live!

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