Grease gun to remove stuck piston - Friggin' Awesome !

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  • Bonz
    XS-XJ Super Guru
    • Apr 2008
    • 3206
    • Palmer Lake, Colorado

    #16
    Courtney, that's a big ROFLMFAO!

    Good to be able to give ourselves the credit for all the things we do and laugh about it!
    Howard

    ZRX1200

    BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

    Comment

    • crazy steve
      XS-XJ Guru MODERATOR
      • Jan 2009
      • 7932
      • Beautiful outer Yelm, WA

      #17
      Originally posted by Bonz
      I am a bit late to this party... Did the caliper not want to give up the piston by using the brake lever while still on the bike?
      If you have a partially-functioning brake system, using the master will work. But what do you do when the master needs rebuilding too? Do the brake rebuild piecemeal? Master first so you can get the pistons out? This is much simpler...

      And while this is messy, the mess is on your workbench. No worries about brake fluid on painted surfaces.... Pour some brake fluid in the banjo fitting before starting and most of the grease will fall out once the piston is out...
      Fast, Cheap, Reliable... Pick any two

      '78E original owner - resto project
      '78E ???? owner - Modder project FJ forks, 4-piston calipers F/R, 160/80-16 rear tire
      '82 XJ rebuild project
      '80SG restified, red SOLD
      '79F parts...
      '81H more parts...

      Other current bikes:
      '93 XL1200 Anniversary Sportster 85RWHP
      '86 XL883/1200 Chopper
      '82 XL1000 w/1450cc Buell, Baker 6-speed, in-progress project
      Cage: '13 Mustang GT/CS with a few 'custom' touches
      Yep, can't leave nuthin' alone...

      Comment

      • BradW87
        XSive
        • Jun 2013
        • 15
        • Topsham, ME.

        #18
        Grease goes where?

        May seem like a silly Q, but what do you use to clean the grease out with after??
        79 F

        Comment

        • Bonz
          XS-XJ Super Guru
          • Apr 2008
          • 3206
          • Palmer Lake, Colorado

          #19
          My way of doing it would entail wiping the majority of the grease out, remove the seals/rubber parts then rinse/brush the caliper in gas/kerosene or something similar. A spray of brake cleaner to finish with and it'd be one clean caliper.
          Howard

          ZRX1200

          BTW, ZRX carbs have the same spacing as the XS11... http://www.xs11.com/forum/showthread.php?t=35462

          Comment

          • BradW87
            XSive
            • Jun 2013
            • 15
            • Topsham, ME.

            #20
            Thanks!

            Originally posted by Bonz
            My way of doing it would entail wiping the majority of the grease out, remove the seals/rubber parts then rinse/brush the caliper in gas/kerosene or something similar. A spray of brake cleaner to finish with and it'd be one clean caliper.
            Thank you for your explanation!
            79 F

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